Influence chemical composition of the coal mineral substance on the thermochemical properties blast furnace coke

Authors

DOI:

https://doi.org/10.62911/ete.2023.01.02.10

Keywords:

coal batch, basicity index, ash, mineral substance, reactivity of coke (CRI), coke post-reaction strength (CSR).

Abstract

The effectiveness of coke functions in the blast furnace process largely depends on its reactivity. The reactivity of coke affects the course of blast furnace smelting, especially the profile of temperature distribution and gas flows in the furnace, and the degree of gas utilization and the specific consumption of reducing agent. It is shown that the reactivity of coke depends not only on its ash content, but also on its qualitative characteristics, that is, on the total content of oxides of various types, which affect the rate of reaction of carbon with carbon dioxide. The basic equations for calculating the ash basicity index of the batch are given, which are used to quantitatively assess the influence of ash components on the thermochemical properties of coke. It has been established that by calculating the basicity index, it is possible to provide a reasonable comparative assessment and characterize the technological value of coal concentrates and batches, as well as to quickly adjust the composition of production batches. Forecasting the quality of coke based on the properties and composition of coal batches is important for the long-term planning of supplying coke plants with coal for coking and for optimizing the composition of coal batches in the production process. The various mathematical models for predicting reactivity (CRI) and coke post-reaction strength (CSR), including using the genetic characteristics of coal, the chemical composition of their mineral substance was analyzed in the article. An equation is proposed for calculating the predictive indicators of CSR and CRI based on the basicity index of the batch ash for the raw material conditions of coke plant "ArcelorMittal Kryvyi Rih". The dependences of the CSR and CRI indicators of coke on the ash basicity index Iо of the batch and on the ash basicity index of the Иo batch were constructed, taking into account the ash content and yield of volatile substances of the batch. The use of the proposed equations will allow to optimize the composition of the production coal batch and achieve an increase in the quality of coke according to the post-reaction strength (CSR) indicator by 3-3.5%.

References

De Córdova, M., Madias, J., Barreiro, J. (2016). Review of modeling of coal blends for prediction of coke. Contriuciao tecnica ao 46 Seminario de Reducao de Minerio de Ferro e Materias-primas, Rio de Janeiro, Brasil.

https://www.academia.edu/31035308/Review_of_modeling_of_coal_blends_for_prediction_of_coke_qualtity

Dıez, M.A., Alvarez, R., Barriocanal, C. (2002). Coal for metallurgical coke production: predictions of coke quality and future requirements for cokemaking. Int J Coal Geol, 50(1–4), 389–412. https://doi.org/10.1016/S0166-5162(02)00123-4

Gupta, S. et al. (2008). Minerals and iron-making reactions in blast furnaces. Progress in Energy and Combustion Science, 34,155–197. https://doi.org/10.1016/j.pecs.2007.04.001

ISO 1171-97 “Solid mineral fuels. Methods for determination of ash”; http://online.budstandart.com/ru/catalog/doc-page?id_doc=71354

ISO 589-81 “Hard coal - Determination of total moisture”; http://online.budstandart.com/ua/catalog/doc-page?id_doc=77963

ISO 7404-3-84 “Methods for the petrographic analysis of bituminous coal and anthracite - Part 3: Method of determining maceral group composition”; http://online.budstandart.com/ua/catalog/doc-page.html?id_doc=9513

ISO 7404-5-85 “Methods for the petrographic analysis of coals - Part 5: Method of determining microscopically the reflectance of vitrinite”; http://online.budstandart.com/ru/catalog/doc-page?id_doc=71367

Kaftan, Yu.S, Droznyk, I.D., Miroshnychenko, D.V. et al. (2007). The relationship between the organic and mineral parts of the coal batch and the "cold" and "hot" coke density. Journal of Coal Chemistry, 3–4, 3–13. https://www.ukhin.org.ua/vuhlekhimichnyi-zhurnal/arkhiv-nomeriv.html

Kouichi Miura, Kenji Hashimoto, Peter L. Silveston. (1989). Factors affecting the reactivity of coal chars during gasification, and indices representing reactivity. Fuel, 68(11), 1461-1475. https://doi.org/10.1016/0016-2361(89)90046-X

Lyalyuk, V.P, Shmeltser, E.O., Kassim, D.A. (2022). Improving the technology production of coke for blast furnace smelting. Octan Print, Praga, 197. https://doi.org./10.46489/ITTPOC-229

Miroshnichenko, D.V. (2009). Preliminary estimation of coke’s CRI and CSR values on the basis of the physical properties of coal ash. Coke Chem; 51(11), 447–50. https://doi.org/10.3103/S1068364X08110057

Miroshnychenko, D.V., Martynova, A.Yu., Golovko, M.B. (2009). On the relationship between the CRI and CSR indicators of coke and the value of the actual density of the ash of the batch. Journal of Coal Chemistry, 5–6, 30–35. https://www.ukhin.org.ua/vuhlekhimichnyi-zhurnal/arkhiv-nomeriv.html

Nag Debjani, Haldar S.K., Choudhary P.K. and Banerjee P.K. (2009) 'Prediction of Coke CSR from Ash Chemistry of Coal Blend', International Journal of Coal Preparation and Utilization, 29(5), 243 – 250. https://doi.org/10.1080/19392690903218117

North, L., Blackmore, K., Nesbitt, K., Mahoney, M.R. (2018). Models of coke quality prediction and the relationships to input variables: A review. Fuel, 219, 446–466. https://doi.org/10.1016/j.fuel.2018.01.062

Reid, M.H., Mahoney, M.R., Monaghan, B.J. (2014). A coke analogue for the study of the effects of minerals on coke reactivity. ISIJ International, 54(3), 628–633. https://doi.org/10.2355/isijinternational.54.628

State standard of Ukraine 3528-97 (ІСО 334-92) “Паливо тверде мінеральне. Визначення загальної сірки. Метод Єшка”. http://online.budstandart.com/ru/catalog/doc-page?id_doc=78878

State standard of Ukraine 4096–2002 “Brown coal, hard coal, anthracite, combustible shale and coal briquettes. Methods of sample selection and preparation for laboratory tests. http://online.budstandart.com/ua/catalog/doc-page?id_doc=73491

State standard of Ukraine 4703:2006 “Coke. Method for determining coke reactivity index (CRI) and strength of coke residues after reaction (CSR) (ІСО 18894:2006, МОД)”. http://online.budstandart.com/ua/catalog/doc-page.html?id_doc=99698

State standard of Ukraine 7722:2015 “Hard coal. Method of Determining Plastometric Characteristics”. http://online.budstandart.com/ru/catalog/doc-page?id_doc=62179

State standard of Ukraine 9045:2020 “Solied fuel methods for determination of chemical composition of ash”. http://online.budstandart.com/ua/catalog/doc-page.html?id_doc=90543

Ulanovsky, M.L., Miroshnychenko, D.V. (2007). Influence of the mineral components of coal on coke quality (CRI and CRS). Coke Chem; 50(4), 94-98. https://doi.org/10.3103/S1068364X07040035

Xing, X., Rogers, H., Zulli, P., Hockings, K., Ostrovski, O. (2019). Effect of coal properties on the strength of coke under simulated blast furnace conditions. Fuel, 237, 775–785. https://doi.org/10.1016/j.fuel.2018.10.069

Published

2023-11-15

How to Cite

Influence chemical composition of the coal mineral substance on the thermochemical properties blast furnace coke. (2023). Economics and Technical Engineering, 1(2), 128-142. https://doi.org/10.62911/ete.2023.01.02.10