Numerical Simulation of Laser Forming of Aluminum Sponges: Effect of Temperature and Heat Treatments

Article Preview

Abstract:

Laser forming ofopen-cell aluminum foams can be modeled by means of 3D thermo-mechanical models but the correct evaluation of the alloy material properties is a key-factor for obtaining good predictions. In order to increase the model predictability from a quantitative point of view, further information about the material behavior under laser exposure is necessary. In this study the effect of the temperature on the mechanical properties of a commercial aluminum sponge has been evaluated in terms of yielding stress and tangent modulus. Experimental tests have been performed by compression and used to infer mechanical properties by means of a 3D FE model. The same approach has been used also to evaluate the effect of a heat treatment of the sponge on the material behavior during forming. In conclusion numerical simulation of laser heating has been used to show the effect of the laser-material interaction on the final homogeneity of processed foams.

You might also be interested in these eBooks

Info:

Periodical:

Key Engineering Materials (Volumes 611-612)

Pages:

731-738

Citation:

Online since:

May 2014

Export:

Price:

* - Corresponding Author

[1] L. Casamichele, F. Quadrini, V. Tagliaferri, Process-efficiency prediction in high power diode laser forming, J. Man. Sci. Eng. 129 (2007) 868-873.

DOI: 10.1115/1.2738124

Google Scholar

[2] V. Paunoiu, E.A. Squeo, F. Quadrini, C. Gheorghies, D. Nicoara, Laser Bending of Stainless Steel Sheet Metals, Int. J. Mat. Form. 1 (2008) 1371-1374.

DOI: 10.1007/s12289-008-0119-8

Google Scholar

[3] A. Guglielmotti, F. Quadrini, E.A. Squeo, V. Tagliaferri, Laser bending of aluminum foam sandwich panels, Adv. Eng. Mater. 11 (2009) 902-906.

DOI: 10.1002/adem.200900111

Google Scholar

[4] F. Quadrini, A. Guglielmotti, E.A. Squeo, V. Tagliaferri, Laser forming of open-cell aluminium foams, J. Mat. Proc. Tech. 210 (2010) 1517-1522.

DOI: 10.1016/j.jmatprotec.2010.04.010

Google Scholar

[5] L. Santo, A. Guglielmotti, F. Quadrini, Formability of Open-Cell Aluminum Foams by Laser, Proceedings of the ASME International Manufacturing Science and Engineering Conference (2010) MSEC2010-34282.

DOI: 10.1115/msec2010-34282

Google Scholar

[6] F. Quadrini, D. Bellisario, D. Ferrari, L. Santo, Numerical simulation of open-cell aluminum foams under compression, Key Engineering Materials 504-506 (2012) 1219-1224.

DOI: 10.4028/www.scientific.net/kem.504-506.1219

Google Scholar

[7] F. Quadrini, D. Bellisario, D. Ferrari, L. Santo, A. Santarsiero, Numerical simulation of laser bending of aluminum foams, Key Engineering Materials 554-557 (2013) 1864-1871.

DOI: 10.4028/www.scientific.net/kem.554-557.1864

Google Scholar