Review on Machining Aspects in Metal Matrix and Ceramic Matrix Composites Using Abrasive Waterjet

Article Preview

Abstract:

Abrasive waterjet machining (AWJM) is one of the non-traditional machining processes used for machining hard and difficult materials including metal matrix composites (MMCs) and ceramic matrix composites (CMCs). MMCs and CMCs are widely used in the industries such as automobile, aerospace, defense, etc. In AWJM, the material is removed by a narrow stream of high pressure water along with abrasive particles. This work, reviews the research work carried out on the machining aspects of MMCs and CMCs using AJWM. Most of the research work in MMCs is carried out on aluminum based matrix reinforced with ceramics such as silicon carbide (SiC) and aluminum oxide (Al2O3) in various proportions. In the case of CMCs, the research work mostly are carried out on alumina (Al2O3) based work specimen. Generally, it is observed that the reinforcement particles in the MMCs and CMCs greatly influence the output process parameters like depth of the cut, material removal rate (MRR), surface roughness (Ra), kerf width, etc. From the literature review, it is observed that the increase in volume percentage of reinforced abrasive particles results in decreased MRR, decreased in the depth of cut and increase in the Ra. This work also covers the future research work in the machining aspects of MMCs and CMCs.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

643-648

Citation:

Online since:

June 2015

Export:

Price:

* - Corresponding Author

[1] K.K. Chawla, Composite Materials Science and Engineering, Spinger, New York, (2013).

Google Scholar

[2] A.W. Momber, R. Kovacevic, Principle of Abrasive Waterjet Machining, Spinger-Verlag, London, (1998).

Google Scholar

[3] M.K. Surppa, Aluminum matrix composites: Challenges and opportunities, Sadhana (2003) 55–63.

Google Scholar

[4] R. Teti, Machining of composite materials, Annuals of the CIRP (2002) 611–634.

Google Scholar

[5] A. Pramanik, Developments in the non-traditional machining of particle reinforced metal matrix composites, Int. J. of Machine Tools and Manufacture (2014) 44–61.

DOI: 10.1016/j.ijmachtools.2014.07.003

Google Scholar

[6] Neusen, P.K. Rohatgi, C. Vaidyanathan, D. Alberts, Abrasive waterjet cutting of metal matrix composites, In proceedings of the 4th U. S Waterjet Conference, Berkeley, California, USA, Aug, (1987) 26–28.

Google Scholar

[7] E. Savrun, M. Taya, Surface characterization of SiC whisker/2124 aluminum and Al2O3 composites machined by abrasive waterjet, J. of Materials Science 23 (1988) 1453–1458.

DOI: 10.1007/bf01154616

Google Scholar

[8] G. Hamatani and M. Ramulu, Machinability of high temperature composites by abrasive waterjet, J. of Engineering Materials and Technology (1990) 318–386.

DOI: 10.1115/1.2903346

Google Scholar

[9] M. Ramulu, S.P. Raju, H. Inoue and J. Zeng, Hydro-abrasive erosion characteristic of 30 vol %SiC /6061-T6 Al composite at shallow impact angles, Wear 166 (1993) 55–63.

DOI: 10.1016/0043-1648(93)90279-u

Google Scholar

[10] M. Kok, E. Kanca and O. Eyercioglu, Prediction of surface roughness in abrasive waterjet machining of article reinforced MMC using genetic expression programming, Int. J. Adv. Manuf. Technol. (2011) 955–968.

DOI: 10.1007/s00170-010-3122-4

Google Scholar

[11] S. Srinivas, N. Rameshbabu, Role of garnet and silicon carbide in abrasive waterjet of aluminum-silicon carbide particulate metal matrix composites, Int. J. Applied Research in Mechanical Engineering (2011) 109–122.

DOI: 10.47893/ijarme.2011.1022

Google Scholar

[12] S. Srinivas, N. Rameshbabu, Penetration ability of abrasive waterjet in cutting of aluminum-silicon carbide particulate metal matrix composites, Int. J. Machining Science and Technology. (2012) 337–354.

DOI: 10.1080/10910344.2012.698935

Google Scholar

[13] F. Muller, J. Monaghan, Non-conventional machining of particle reinforced metal matrix composite. Int. J. of Machine Tools and Manufacture (2000) 1351–1366.

DOI: 10.1016/s0890-6955(99)00121-2

Google Scholar

[14] L. Chen, E. Siores and W.C.K. Wong, Kerf characteristics in abrasive waterjet cutting of ceramic materials, Int. J. Manufacture Technology (1995) 201–206.

DOI: 10.1016/0890-6955(95)00108-5

Google Scholar

[15] L. Chen, E. Siores, and W.C.K. Wong, Optimising abrasive waterjet cutting of ceramics materials, J. Materials Processing Technology (1996) 251–254.

DOI: 10.1016/s0924-0136(97)00278-1

Google Scholar

[16] J. Wang, T. Kuriyagawa and C.Z. Hunag, An experimental study to enhance the cutting performance in abrasive waterjet machining, Machining Science and Technology 712 (2003) 191–207.

DOI: 10.1081/mst-120022777

Google Scholar

[17] J. Wang, H. Liu, Profile cutting on alumina ceramics by abrasive waterjet, Experimental investigation, J. of Mechanical Engineering Science 220 (2006) 703–714.

DOI: 10.1243/09544062jmes207a

Google Scholar