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Article

Fire Parameters of Spruce (Picea abies Karst. (L.)) Dust Layer from Different Wood Technologies Slovak Case Study

1
Department of Fire Protection, Technical University in Zvolen, Masaryka 24, 960 01 Zvolen, Slovakia
2
Department of Mathematics and Descriptive Geometry, Technical University in Zvolen, Masaryka 24, 960 01 Zvolen, Slovakia
3
Department of Fire Engineering, Faculty of Security Engineering, University of Žilina, Univerzitná 1, 010 26 Žilina, Slovakia
4
Department of Environmental Management, Faculty of Natural Sciences, Matej Bel University in Banská Bystrica, Tajovského 40, 974 01 Banská Bystrica, Slovakia
5
Department of Technics and Technology, Pedagogical Faculty, Constantine the Philosopher University in Nitra, Tr. A. Hlinku 1, 949 74 Nitra, Slovakia
6
Department of Economics, Management and Business, Technical University in Zvolen, Masaryka 24, 960 01 Zvolen, Slovakia
*
Author to whom correspondence should be addressed.
Appl. Sci. 2022, 12(2), 548; https://doi.org/10.3390/app12020548
Submission received: 5 November 2021 / Revised: 12 December 2021 / Accepted: 28 December 2021 / Published: 6 January 2022
(This article belongs to the Special Issue Application of Wood Composites II)

Abstract

:
The issue of the formation of wood dust particles in the work environment is still an actual topic in terms of its impact on employee health and the risk of fire or explosion in a woodworking operation. This article deals with the characteristics of spruce dust (Picea abies Karst. (L.)), which was taken from several types of wood technology. Experimental samples of spruce dust were taken from four types of sawing technologies, including grinding, briquetting and from the suction device container. The physical parameters of the samples taken were monitored and the particle size analysis was determined. The granulometric composition of the samples is significantly different. The sample of spruce wood dust from sawing has the most numerous fraction (250 µm), while the sample from grinding has the most numerous fraction 63–250 µm (87%).The aim of the paper was to monitor the minimum ignition temperature of the settled spruce dust layer and to look for a significant dependence of the minimum ignition temperature and ignition time on the type of spruce dust sample. A significant dependence was not confirmed. Significant moisture dependence of the samples was confirmed; the highest humidity was observed in the container, the lowest in sawing.

1. Introduction

The existence of explosions is based on the presence of a substance that reacts with oxygen at low ignition sources. The wood industry is an example of an explosive environment. The permanent presence of wood dust particles in the atmosphere creates the risk of fire or explosion.
Dust is formed as a by-product of various processes, which include the transport of dry and powdered material, crushing and screening of solids, filling and storage of granular materials in tanks and reservoirs [1,2,3]. Wood and wood-based wastes are also subject to the processes of reducing the size of the wood, e.g., chipping, etc. In the woodworking industry, the processes of sawing, planning, milling, grinding, trimming and other processing of wood mass or wood-based materials are applied Sydor et al. [4]. Kaczmarzyk et al. [5] describe the impact of machines on the risk of fire. Wood machines are most often driven by internal combustion engines, whose selected components are characterized by high temperatures, and this is associated with the danger of a machine or environment fire [5]. Production residues are also subject to processes related to the reduction of the size of the wood, contributing to the formation of undesirable dust fractions [6]. The generation of dust during the handling and processing of materials can pose a risk to employees. This risk lies in the inhalation of the dust produced [7,8,9,10,11]. Wood dust poses a significant fire hazard, whether turbulent or settled [12,13,14]. After ignition, the deposited dust may start to burn in the form of decay, incandescence and flame combustion [15,16,17]. When the available surface is greater, the process accelerates rapidly, increasing the emissions [18,19].
Dust occurs in the environment in a wide range of particle sizes [20,21,22]. The particle size depends on the method of wood processing and its handling [23].
Particle size is one of the most important parameters of dust. Particle size measurement is commonly performed in various industries. Particle size is a critical parameter in production because it has a direct effect on the properties of the material or product, including reactivity [24,25,26,27]. Wood dust is a set of several particles of different sizes and shapes [28,29,30], which is evaluated granulometrically [31,32]. The fire-technical characteristics of an explosion is a set of parameters that includes [33]: upper and lower explosion limit, maximum explosion pressure, pressure rise rate, explosion constant, minimum ignition energy, ignition temperature of settled dust, ignition temperature of agitated dust, determination of susceptibility to spontaneous combustion and oxygen content limit. Distributions of combustible dusts in factories involved in dust explosions are described in detail in Zhi [34], with a dust explosion safety assessment.
Monitoring the behavior of wood dust in terms of its ignition is carried out by determining the minimum ignition temperature of dust [35,36,37]. The ignition temperature of settled dust –tuMIN– is the temperature that can be defined as the surface temperature at which spontaneous ignition of settled dust occurs [33]. The tuMIN temperature is used to determine the lowest hot surface temperature in equipment (tPRAC) that can supply enough ignition energy to ignite the settled dust that comes into direct contact with this hot surface [38,39].
Tureková [40] formulates the dependence of the danger of ignition of a settled dust layer according to Damec [41] at the hot surface temperature tPRAC (°C) by the Equation (1):
tPRACkb × tuMIN
where:
tPRAC—hot surface temperature in °C,
tuMIN—the minimum ignition temperature of settled dust,
kb—a safety factor of 2/3.
One of the key measures is to control the temperature of hot surfaces in a closed work environment.
Norway spruce Picea abies Karst. (L.) is the most frequently processed wood among all conifers, used for its good physical and mechanical properties [42] in Slovakia. At the same time, spruce is one of the most damaged woods due to climate change, which is important for its further intensive processing [43,44]. Norway spruce (Picea abies Karst. (L.)) is a coniferous tree; these trees have a simple microscopic structure because they are older in development than deciduous wood [45].
The object of the research is spruce wood dust, which is a waste product of the processing of common spruce in a wood processing plant. At the same time, carving experts consider spruce to be weak compared to other woody plants in terms of the impact of wood dust on the human body [46]. The technological process of obtaining samples was performed using technological equipment from the largest processor of softwood in Slovakia (85% of spruce from the total production) [47]. The collected wood dust comes from various technological places. The individual processing of wood material is based on the principle of a line with pre-set parameters for the creation of the product, namely:
  • Wood sawing line: also called a sawmill (Figure 1a) with designation;
  • Grinding line, which consists of a line for grinding glued parts;
  • Briquette production line (Figure 1b).
An extraction device for extracting wood dust is secured by a filter device (filter NFKZ3000 7+1 HJ). Extraction of waste generated during the surface treatment of parts (from grinders and profiling cutters) is ensured by complete extraction from machines. The filter station with sawdust tank is located outside the hall building (Figure 1c).
The aim of this paper is to monitor the ignition of spruce dust samples from selected technologies. Attention is focused on monitoring the behavior of settled dust on a hot surface. The monitored parameter was the minimum ignition temperature of settled dust tuMIN. A significant dependence of the minimum temperature and ignition time on the particle size distribution of the samples and the type of samples was sought.
Furthermore, the aim of the paper is to identify the particle size distribution of spruce wood dust by sieve analysis, on samples taken from various wood processing plants, and to look for a significant dependence of ignition on moisture and particle size ratio with respect to their technological preparation (sawing, briquetting, grinding and extraction equipment).

2. Materials and Methods

2.1. Materials

The sample is a part of the whole obtained by sampling, and represents the whole qualitatively and quantitatively [48]. Sampling reduced the original amount of the substance by selecting a proportion of it but did not change the composition ratio of the sample taken to the ratio of starting material. The methodical procedure of the preparation of representative samples is presented in Table 1.
The sample from a dust filter is called extraction device (WD_ExtrD) in the further analysis. This sample was obtained from a central extraction device and thus represents summary of particle sizes produced by different processes, offering a produced dust mixture.

2.2. Determination of Physical Parameters of Dusts

Moisture is the first parameter in relation to which wood samples were evaluated in compact form and dust form, and in terms of dependence on another characteristic wood matter [49]. The moisture’s determination was performed on a METTLER TOLEDO HS153 instrument according to EN ISO 1666: 2000 [50]. Drying was performed fully automatically and at a temperature of 100 °C, repeated5 times.
The analytical sieving machine AS 200 basic with a sample weight of 25 g was used for sieve analysis. Each sample had a certain number of sieves with different hole sizes selected (Table 2). The device was set to an oscillation frequency of 75 and the screening took place for 15 min. At the end of the sieving time, the sieves were automatically switched off and the fractions in the individual sieves were weighed. The procedure was repeated 5 times. Results were evaluated by ISO 9276-1 [51].

2.3. Determination of the Minimum Ignition Temperature of Spruce Wood Dust in the Settled State

The determination of the minimum ignition temperature of spruce wood dust in a settled state was carried out according to the methodological procedure EN 50281-2-1: 2002 [52].A “hot-plate” test device (in the Combustion Laboratory of the Faculty of Security Engineering of the Technical University of Žilina) for a deposited layer of dust (Figure 2) was used to measure the minimum ignition temperature.
The ignition source was an electrically heated surface of a circular metal plate (Figure 2b), which formed a working surface with a diameter of at least 200 mm. The heated surface and its temperature control device met the following requirements:
  • The heated surface must allow a maximum temperature of 400 °C (without a layer of dust);
  • The temperature of the heated surface must be constant within ±5 °C throughout the test;
  • The steady state of the heated surface must have a uniform temperature distribution on the surface with a deviation of ±5 °C.
The recorded hot-plate surface temperature was maintained within 5 min of placing the dust layer.
The measurement results were recorded by a thermocouple in a layer of dust located at a height of 2 mm to 3 mm above the surface of the dust layer.
The ambient temperature measured at a distance of up to 1 m from the heated surface was (24.5 ± 0.5) °C, which met the requirements for the experiment. The dust layers were 5 mm thick. The ignition of a layer of dust on a surface at a given temperature depended significantly on the balance between the rate of heat generation (self-heating) in the layer and the rate of heat transfer to the surroundings. The ignition temperature of the material depended on the thickness of the layer [53]. According to EN 50281-2-1: 2002 [52], ignition is considered to be the case if:
  • Flames or glow are visible;
  • The measured temperature is 450 °C;
  • The measured warming is 250 °C higher than the temperature of the heated plate.
Warguła et al. [54] presented the results of their research on high temperature impact (400 °C) in the process of convection heat exchange on shredded plant material, including spruce, by the same standard method.

3. Results and Discussion

3.1. Results of Determination of Physical Parameters of Spruce Wood Dust Samples

By sieving the samples, the polydisperse system is completely divided into individual groups [55,56,57,58]. The resulting fractions contain particles with a size within certain limits given by the dimensions of the sieves used. A different mesh size interface was selected for each sample (Table 2). The color fields in Table 2 present the individual analyzed fractions of the samples, which are the existing fraction’s size.
The saw sample (WD_Saw) was observed visually and contained the coarsest particles, causing sieves of larger dimensions to be selected (Figure 3). Wood dust from sawing had the largest share of the 250 µm fraction at 69% (Table 3). The finest dust was produced by the grinder. Grinding, as a fine technological operation, produces adequate dimensions of dust particles (Table 3), corresponding to the expected size.
The results of the sieve analysis of spruce dust samples should be presented in accordance with the standard ISO 9276-1 [51]. Prepared Continuous Cumulative Curves are presented in Figure 3.
As part of the monitoring of the number of fractions in the dust sample from the suction device, a fraction of 75 µm (85%) was found. The most numerous fraction of spruce wood dust from briquetting technology (WD_Briq) is 106 µm (Table 3).
In Table 3, the largest grains contained the least moisture (%), perhaps because they were newly cut and the relative humidity that day was low. The extracted dust (ExtrD) contained the most, perhaps because it has been stored in a filter for several days and attracted moisture from the atmosphere.
The results of the sieve analysis characterized dry spruce sawdust as a polydisperse bulk material with a grain size in the range of values from 85.38 µm to 282 µm, and the most numerous representation in dry spruce sawdust were fractions with grain dimensions lying in the range of d = 125–1000 µm, making up 86.77–87.15% of the sawdust extracted from fine-cutting frame saws. The given results are also confirmed by Kučerka [59] for dry spruce and oak sawdust arising from wood sawing processes. Longauer and Dzurenda [60] performed an analysis of the shape, dimensions and particle size distribution of sawdust formed in the process of the longitudinal sawing of dry spruce lumber on fine-cutting frame saws of the type CLASIC 150/200 (at the material feed rate to the cut v = 0.5 m·min−1).

3.2. Statistical Evaluation of the Obtained Results

Statistical evaluation of the moisture comparison of samples taken from four types of sawing, briquette, container and grinding technologies was performed by a one-way analysis of variance and looked for a significant difference in the humidity of the samples (Table 4, Figure 4).
At the level of significance α = 5%, we reject the 0 hypothesis about the equality of average humidity with different technologies. The moisture of the sawdust differs in a statistically significant way, and from the box graph in Figure 4 it is clear that the highest moisture was observed in the container, with the lowest observed in sawing.
One-factor analysis of variance was supplemented by Duncan’s test, i.e., a simultaneous pairwise comparison, the results of which are presented in Table 5.
Based on the results, we can state (Table 5) that there is a statistically significant difference in the moisture of the samples between all pairs of technologies.
Statistical evaluation of sieve analysis is difficult. Input values are different and variable values cannot be compared. It is possible to perform a mutual comparison of the percentage number of particle sizes from individual technological operations (Figure 5).
The clarity of the particle number shows the largest proportion of the saw sample. Said sample was not initiated in the hot-plate (Table 4). Sieve analysis represents the basic characteristics of wood dust, from which other parameters of the generated dust are derived, as evidenced by our result. The experimental results indicate a variability in the number of individual fractions depending on the wood dust formed. The statement is in accordance with other results, which we realized during the research on the wood dust of beech samples [13,61,62,63,64,65,66]. Kminiak et al. [67] have made statements regarding the course of the machining of spruce and following the making of dust fractions as ambiguous.

3.3. Ignition of Spruce Dust Samples by Hot Surface Ignition

This set of experiments was preceded by indicative tests to determine the height of the spruce wood dust layer on the hot plate apparatus (Figure 6). The saw sample WD_Saw obtained from hot-plate sawing did not ignite. In the above experiments, no 5 mm layer of settled sawdust dust was initiated.
Spruce dust samples from briquetting (Figure 7a), suction (Figure 7b) and grinding (Figure 7c) were ignited. The obtained data were different (Table 6).Schemes followed the same formatting.
The dependence of ignition on surface temperature was statistically evaluated by a t-test and a One-Way ANOVA. However, the amount of data obtained did not confirm the significance of the minimum temperature or ignition time on the type of spruce dust sample. The evaluation follows only from the experimentally obtained data (Table 6, Figure 7). From the point of view of the risk of ignition in the settled layer, dust from the grinder is ignited first, then from briquetting and a sample taken from the container. Th ignition temperature range is comparable. The lowest value of the ignition temperature was in the grinder sample and the highest was in the briquettes. From the point of view of the risk of ignition of the settled dust layer, the spruce dust sample emerges from the briquetting as the worst. The sample WD_Briq has a minimum ignition temperature of 360 °C and a grinding sample of 350 °C, but the ignition time of the sample WD_Briq is 7 min. The sample taken from the grinding (WD_Grin) ignited after 12 min. It is possible to assume a slower heating of the WD-Grin layer (with the smallest particle composition) and therefore there is a delay of ignition (12 min), but at a lower temperature.
Tureková and Marková [53] carried out a hot-plate experiment with samples of spruce, beech and oak dusts. The samples (sawdust) were produced using a circular saw. However, spruce samples have the same moistures and a mean sieve analysis value of 250 µm. Their minimum ignition temperature (300 °C) was lesser than ours.
After ignition, the deposited dust only ends up slowing oxidation reactions, such as decay, heating or low-temperature carbonization. The burning rate of settled dust can range from a slow spread, and can decay to a violent explosion [35].
Horváth and Balog [36] determined the minimum temperature of dusts, from different types of pellets, by isothermal thermal stress of combustible dust on an electrically heated metal plate and continuous measurement of the temperature inside the sample.
The results of individual measurements of the ignition temperature of settled dusts (according to EN 50281-2-1: 2002 [52]) differ (Table 7), as the determined sample density differs in the mentioned experiments. Tureková [68] states the humidity of oak wood dust to be 4.7%, spruce dust to be 4.2% and DTD dust to be 4.2%.In an experiment from [69], the moisture content of beech dust was 1.002%, and that of oak dust was 0.884%. This was reflected in the lower values of the ignition temperature of the samples.
The determination of the minimum ignition temperature of dusts in the settled state is described in detail in the paper [69]. They performed measurements for beech dust obtained through various technological methods(carpentry belt grinder and GBS 100 AE). Differences in the ignition temperatures of these samples were not confirmed.

4. Conclusions

Based on the performed experiments, it is possible to draw the following conclusions:
  • The moisture parameter of individual samples was statistically evaluated and a significant dependence of the type of technological operation on dust moisture was confirmed;
  • Spruce wood dust obtained from selected wood processing plants had a different particle size distribution, where it was not possible to statistically confirm due to the difference in the used sieves. Wood dust from sawing has the largest proportion—69% of the 250 µm fraction—and the saw sample (WD_Saw) did not ignite on the hot-plate. Sawdust represents the particle size distribution with the largest proportion of sieve sizes with a cut-off value of <90 μm. Grinding, as a fine technological operation, produces the smallest dimensions of dust particles, with the most numerous fraction of 63 µm (87%);
  • The monitoring of the ignition of settled dust samples of spruce (5 mm thickness) obtained through selected technologies on a hot surface was realized. The monitored parameter of the minimum ignition temperature of settled dust tuMIN was identified for WD_Briq, WD_ExtrD and WD_Grin. These values were comparable. However, time of ignition was different. The time of ignition increased with the decrease in the average value of particle size in the samples (Table 3).
  • In terms of the risk of initiating a settled dust layer, the spruce dust sample emerges from the briquetting as the worst. Although WD_Briq has a minimum ignition temperature of 360 °C and a grinding sample of 10 °C, the ignition time of the WD_Briq sample is 7 min. The sample taken from the grinding ignited after 12 min.

Author Contributions

Conceptualization, E.M. and I.M.; methodology, E.M.; software, J.S.; formal analysis, J.J.; investigation, E.M.; resources, E.M.; writing—original draft preparation, I.M. and I.T.; writing—review and editing, E.M., I.T. and M.H.; project administration, J.J. and M.H. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by grant number K-026UMB-4/2021 Demonstration laboratory of work safety for manual devoices in human—machine interaction.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

Not applicable.

Acknowledgments

This article was supported by the Cultural and Education Grant Agency of the Ministry of Education, Science, Research and Sport of the Slovak Republic on the basic of the project No. K-026UMB-4/2021 Demonstration laboratory of work safety for manual devoices in human—machine interaction.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Samples of the sampling point. (a) Wood sawing line; (b) Briquette production line; (c) Extraction device.
Figure 1. Samples of the sampling point. (a) Wood sawing line; (b) Briquette production line; (c) Extraction device.
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Figure 2. (a) Measuring apparatus; (b) hot-plate equipment by EN 50281-2-1: 2002 [53].
Figure 2. (a) Measuring apparatus; (b) hot-plate equipment by EN 50281-2-1: 2002 [53].
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Figure 3. Continuous Cumulative Curve of spruce dust samples.
Figure 3. Continuous Cumulative Curve of spruce dust samples.
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Figure 4. Graphical comparison of moisture level and variability of four different samples. Legend: “x” axis—dust samples.
Figure 4. Graphical comparison of moisture level and variability of four different samples. Legend: “x” axis—dust samples.
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Figure 5. Presentation of the number of fractions of spruce wood dust samples. Legend: (a) WD_Saw; (b) WD_ExtrD; (c) WD_Briq; (d) WD_Grin.
Figure 5. Presentation of the number of fractions of spruce wood dust samples. Legend: (a) WD_Saw; (b) WD_ExtrD; (c) WD_Briq; (d) WD_Grin.
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Figure 6. Smoldering nests around the perimeter of the sample WD_ExtrD caused by the ignition source, i.e., a hot surface.
Figure 6. Smoldering nests around the perimeter of the sample WD_ExtrD caused by the ignition source, i.e., a hot surface.
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Figure 7. Determination of the ignition temperature of settled wood dust (a) from briquetting; (b) removed from the container; (c) removed from grinding.
Figure 7. Determination of the ignition temperature of settled wood dust (a) from briquetting; (b) removed from the container; (c) removed from grinding.
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Table 1. Summary of the methodical procedure of spruce wood dust experiments.
Table 1. Summary of the methodical procedure of spruce wood dust experiments.
Methodical StepRealization
Examined objectspruce wood dust
Sampling pointssaw line
briquetting line
container, storage of waste from the suction pipe
Timeone-time collection
Partial sample collectionstatic
Site selectionrandom (representative) collection
Sampling proceduresampling was performed in the presence of an employee and each sample taken from under the lines, machinery and container was placed separately in the package and labeled
Amount of sample takenthe sample was taken from each sampled portion separately at 10 locations and 10 layers in the suction container
Experimental samples/designationwood dust from the sawing line with designation as WD_Saw
wood dust from the briquette line with designation as WD_Briq
wood dust from the extraction device with designation as WD_ExtrD
wood dust from the grinding line with designation as WD_Grin
Experimentsdetermination of moisture
granulometric analysis,
determination of the minimum ignition temperature of dust in a settled state
Table 2. Presented interface of used sieves to individual samples.
Table 2. Presented interface of used sieves to individual samples.
Spruce
Dust
Fractions (Size µm)
250180150125106907563454032<32
WD_Saw
WD_Grin
WD_Briq
WD_ExtrD
Table 3. Presentation of material parameters of spruce dust samples.
Table 3. Presentation of material parameters of spruce dust samples.
ParametersSpuceDust
WD_SawWD_BriqWD_ExtrDWD_Grin
Determination of wood dust moisture (%)6.056 ± 0.1397.248 ± 0.4809.054 ± 0.1778.42 ± 0.403
Sieve analysis—average value (µm)2501067563
Table 4. Analysis of variance of four wood dust samples with variable, moisture (%).
Table 4. Analysis of variance of four wood dust samples with variable, moisture (%).
SVSVFp
effecteffecteffecterrorerrorerror
Moisture * (%)26.2938.762.2316.000.1463.020.000
* Marked effects are significant at p < 0.05000.
Table 5. Duncan test with variable, moisture (%).
Table 5. Duncan test with variable, moisture (%).
{1}{2}{3}{4}
Moisture * (%)M = 6.0560M = 7.2480M = 9.0540M = 8.4200
sawing {1} 0.0000.0000.000
briquettes{2}0.000 0.0000.000
container {3}0.0000.000 0.016
grinder {4}0.0000.0000.016
* Marked effects are significant at p < 0.05.
Table 6. Presentation of material parameters of spruce dust samples.
Table 6. Presentation of material parameters of spruce dust samples.
Parameters5 mm of Spuce Dust Layer
WD_SawWD_BriqWD_ExtrDWD_Grin
Lowest temperature (°C)X *360360350
Ignition time (min)X *71112
* X—not determined.
Table 7. Overview of minimum ignition temperatures of flammable dusts according to EN 50281-2-1 [48].
Table 7. Overview of minimum ignition temperatures of flammable dusts according to EN 50281-2-1 [48].
DustLayer
(mm)
MIT (°C) by
[49][64][36]
spruce5 320340
12 290
15300
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Mračková, E.; Schmidtová, J.; Marková, I.; Jaďuďová, J.; Tureková, I.; Hitka, M. Fire Parameters of Spruce (Picea abies Karst. (L.)) Dust Layer from Different Wood Technologies Slovak Case Study. Appl. Sci. 2022, 12, 548. https://doi.org/10.3390/app12020548

AMA Style

Mračková E, Schmidtová J, Marková I, Jaďuďová J, Tureková I, Hitka M. Fire Parameters of Spruce (Picea abies Karst. (L.)) Dust Layer from Different Wood Technologies Slovak Case Study. Applied Sciences. 2022; 12(2):548. https://doi.org/10.3390/app12020548

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Mračková, Eva, Jarmila Schmidtová, Iveta Marková, Jana Jaďuďová, Ivana Tureková, and Miloš Hitka. 2022. "Fire Parameters of Spruce (Picea abies Karst. (L.)) Dust Layer from Different Wood Technologies Slovak Case Study" Applied Sciences 12, no. 2: 548. https://doi.org/10.3390/app12020548

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