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The vibroflotation construction is a significant measure for foundation improvement in hydropower engineering. Currently, vibro-stone columns are still constructed manually. The construction process relies mainly on the experience and responsibility of workers, which has the shortcomings of low precision in pile formation control and low degree of automation, leading to problems such as uneven pile formation, high labor intensity, and poor pile quality. This study proposes an intelligent vibroflotation control model (iVCM) based on the analysis of the pile formation mechanism and former experiences. Intelligent control of vibroflotation construction is realized through intelligent control of the vibrator current, rope pull, filler amount, and vibrator depth. A crane-type intelligent vibroflotation control system was developed to realize one-button intelligent control of pile formation. Its application in Yingliangbao Hydropower Station shows that the intelligent vibroflotation control system can regulate the construction operation of the pile formation process, improve the vibroflotation quality, reduce labor intensity, and have prospects for applicability in similar projects.


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Intelligent control method and system for vibroflotation construction in hydropower engineering

Show Author's information Qixiang FanaGuo LiaXiaochun Jiangb( )Bin MacTao ChencMeng Lic
China Huaneng Group Co., Ltd., Baoding 071799, China
Spring Energy Science and Technology Co., Ltd., Chengdu 610036, China
Sichuan Huaneng Luding Hydropower Co., Ltd., Tibetan Autonomous Prefecture of Garzê 626104, China

Abstract

The vibroflotation construction is a significant measure for foundation improvement in hydropower engineering. Currently, vibro-stone columns are still constructed manually. The construction process relies mainly on the experience and responsibility of workers, which has the shortcomings of low precision in pile formation control and low degree of automation, leading to problems such as uneven pile formation, high labor intensity, and poor pile quality. This study proposes an intelligent vibroflotation control model (iVCM) based on the analysis of the pile formation mechanism and former experiences. Intelligent control of vibroflotation construction is realized through intelligent control of the vibrator current, rope pull, filler amount, and vibrator depth. A crane-type intelligent vibroflotation control system was developed to realize one-button intelligent control of pile formation. Its application in Yingliangbao Hydropower Station shows that the intelligent vibroflotation control system can regulate the construction operation of the pile formation process, improve the vibroflotation quality, reduce labor intensity, and have prospects for applicability in similar projects.

Keywords: vibroflotation construction, intelligent vibroflotation control system, iVCM, one-button pile formation, intelligent pile

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Publication history

Received: 11 December 2023
Revised: 24 January 2024
Accepted: 15 February 2024
Published: 11 May 2024

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© The Author(s) 2024. Published by Tsinghua University Press.

Acknowledgements

The support by the project of China Huaneng Group Co., Ltd. (No. HNKJ21-H35) is acknowledged for providing access to its construction sites.

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The articles published in this open access journal are distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits use, distribution and reproduction in any medium, provided the original work is properly cited.

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