This year, the battery industry celebrates the 25th anniversary of the introduction of the lithium ion rechargeable battery by Sony Corporation. The discovery of the system dates back to earlier work by Asahi Kasei in Japan, which used a combination of lower temperature carbons for the negative electrode to prevent solvent degradation and lithium cobalt dioxide modified somewhat from Goodenough's earlier work. The development by Sony was carried out within a few years by bringing together technology in film coating from their magnetic tape division and electrochemical technology from their battery division. The past 25 years has shown rapid growth in the sales and in the benefits of lithium ion in comparison to all the earlier rechargeable battery systems. Recent work on new materials shows that there is a good likelihood that the lithium ion battery will continue to improve in cost, energy, safety and power capability and will be a formidable competitor for some years to come.
The Electrochemical Society (ECS) was founded in 1902 to advance the theory and practice at the forefront of electrochemical and solid state science and technology, and allied subjects.
ISSN: 1945-7111
JES is the flagship journal of The Electrochemical Society. Published continuously from 1902 to the present, JES remains one of the most highly-cited journals in electrochemistry and solid-state science and technology.
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George E. Blomgren 2017 J. Electrochem. Soc. 164 A5019
Jorn M. Reniers et al 2019 J. Electrochem. Soc. 166 A3189
The maximum energy that lithium-ion batteries can store decreases as they are used because of various irreversible degradation mechanisms. Many models of degradation have been proposed in the literature, sometimes with a small experimental data set for validation. However, a comprehensive comparison between different model predictions is lacking, making it difficult to select modelling approaches which can explain the degradation trends actually observed from data. Here, various degradation models from literature are implemented within a single particle model framework and their behavior is compared. It is shown that many different models can be fitted to a small experimental data set. The interactions between different models are simulated, showing how some of the models accelerate degradation in other models, altering the overall degradation trend. The effects of operating conditions on the various degradation models is simulated. This identifies which models are enhanced by which operating conditions and might therefore explain specific degradation trends observed in data. Finally, it is shown how a combination of different models is needed to capture different degradation trends observed in a large experimental data set. Vice versa, only a large data set enables to properly select the models which best explain the observed degradation.
Manuel Ank et al 2023 J. Electrochem. Soc. 170 120536
Battery research depends upon up-to-date information on the cell characteristics found in current electric vehicles, which is exacerbated by the deployment of novel formats and architectures. This necessitates open access to cell characterization data. Therefore, this study examines the architecture and performance of first-generation Tesla 4680 cells in detail, both by electrical characterization and thermal investigations at cell-level and by disassembling one cell down to the material level including a three-electrode analysis. The cell teardown reveals the complex cell architecture with electrode disks of hexagonal symmetry as well as an electrode winding consisting of a double-sided and homogeneously coated cathode and anode, two separators and no mandrel. A solvent-free anode fabrication and coating process can be derived. Energy-dispersive X-ray spectroscopy as well as differential voltage, incremental capacity and three-electrode analysis confirm a NMC811 cathode and a pure graphite anode without silicon. On cell-level, energy densities of 622.4 Wh/L and 232.5 Wh/kg were determined while characteristic state-of-charge dependencies regarding resistance and impedance behavior are revealed using hybrid pulse power characterization and electrochemical impedance spectroscopy. A comparatively high surface temperature of ∼70 °C is observed when charging at 2C without active cooling. All measurement data of this characterization study are provided as open source.
Weilong Ai et al 2020 J. Electrochem. Soc. 167 013512
Whilst extensive research has been conducted on the effects of temperature in lithium-ion batteries, mechanical effects have not received as much attention despite their importance. In this work, the stress response in electrode particles is investigated through a pseudo-2D model with mechanically coupled diffusion physics. This model can predict the voltage, temperature and thickness change for a lithium cobalt oxide-graphite pouch cell agreeing well with experimental results. Simulations show that the stress level is overestimated by up to 50% using the standard pseudo-2D model (without stress enhanced diffusion), and stresses can accelerate the diffusion in solid phases and increase the discharge cell capacity by 5.4%. The evolution of stresses inside electrode particles and the stress inhomogeneity through the battery electrode have been illustrated. The stress level is determined by the gradients of lithium concentration, and large stresses are generated at the electrode-separator interface when high C-rates are applied, e.g. fast charging. The results can explain the experimental results of particle fragmentation close to the separator and provide novel insights to understand the local aging behaviors of battery cells and to inform improved battery control algorithms for longer lifetimes.
Yuliya Preger et al 2020 J. Electrochem. Soc. 167 120532
Energy storage systems with Li-ion batteries are increasingly deployed to maintain a robust and resilient grid and facilitate the integration of renewable energy resources. However, appropriate selection of cells for different applications is difficult due to limited public data comparing the most commonly used off-the-shelf Li-ion chemistries under the same operating conditions. This article details a multi-year cycling study of commercial LiFePO4 (LFP), LiNixCoyAl1−x−yO2 (NCA), and LiNixMnyCo1−x−yO2 (NMC) cells, varying the discharge rate, depth of discharge (DOD), and environment temperature. The capacity and discharge energy retention, as well as the round-trip efficiency, were compared. Even when operated within manufacturer specifications, the range of cycling conditions had a profound effect on cell degradation, with time to reach 80% capacity varying by thousands of hours and cycle counts among cells of each chemistry. The degradation of cells in this study was compared to that of similar cells in previous studies to identify universal trends and to provide a standard deviation for performance. All cycling files have been made publicly available at batteryarchive.org, a recently developed repository for visualization and comparison of battery data, to facilitate future experimental and modeling efforts.
Peter Keil et al 2016 J. Electrochem. Soc. 163 A1872
In this study, the calendar aging of lithium-ion batteries is investigated at different temperatures for 16 states of charge (SoCs) from 0 to 100%. Three types of 18650 lithium-ion cells, containing different cathode materials, have been examined. Our study demonstrates that calendar aging does not increase steadily with the SoC. Instead, plateau regions, covering SoC intervals of more than 20%–30% of the cell capacity, are observed wherein the capacity fade is similar. Differential voltage analyses confirm that the capacity fade is mainly caused by a shift in the electrode balancing. Furthermore, our study reveals the high impact of the graphite electrode on calendar aging. Lower anode potentials, which aggravate electrolyte reduction and thus promote solid electrolyte interphase growth, have been identified as the main driver of capacity fade during storage. In the high SoC regime where the graphite anode is lithiated more than 50%, the low anode potential accelerates the loss of cyclable lithium, which in turn distorts the electrode balancing. Aging mechanisms induced by high cell potential, such as electrolyte oxidation or transition-metal dissolution, seem to play only a minor role. To maximize battery life, high storage SoCs corresponding to low anode potential should be avoided.
John G. Petrovick et al 2023 J. Electrochem. Soc. 170 114519
Anion-exchange membranes (AEMs) are a possible replacement for perfluorosulfonic-acid membranes in energy-conversion devices, primarily due to the hydroxide mobile ion allowing the devices to operate in alkaline conditions with less expensive electrocatalysts. However, the transport properties of AEMs remain understudied, especially electro-osmosis. In this work, an electrochemical technique, where the open-circuit voltage is measured between two ends of a membrane maintained at different relative humidities, is used to determine the water transport number of various ionomers, including Versogen and Sustainion AEMs and Nafion cation-exchange membrane (CEM), as a function of water content and temperature. In addition, the CEMs and AEMs are examined in differing single-ion forms, specifically proton and sodium (CEM) and hydroxide and carbonate (AEM). Carbonate-form AEMs have the highest transport number (∼11), followed by sodium-form CEMs (∼8), hydroxide-form AEMs (∼6), and proton-form CEMs (∼3). Finally, a multicomponent transport model based on the Stefan-Maxwell-Onsager framework of binary interactions is used to develop a link between water transport number and water-transport properties, extracting a range for the unmeasured membrane water permeability of Versogen as a function of water content.
Sarah F. Zaccarine et al 2022 J. Electrochem. Soc. 169 064502
Polymer electrolyte membrane water electrolyzers (PEMWEs) are devices of paramount importance, enabling the large-scale storage of hydrogen from intermittent renewable energy sources such as wind and solar. But a transition towards lower noble metal catalyst loadings and intermittent operation is needed for the widespread utilization of this technology. Although kinetic losses tend to dominate in membrane electrode assembly (MEA) results, it has been suggested that morphological changes and interfaces between the catalyst, ionomer, and membrane will also contribute to overall degradation. Moreover, the combination of degradation to the catalyst layer (CL) constituents will further lead to structural changes that have not been widely explored. The multitude and complexity of degradation mechanisms, which likely occur simultaneously, require a characterization approach that can explore surfaces and interfaces at a range of length-scales to probe chemical, morphological, and structural changes of constituents within the catalyst later. This paper presents a comprehensive characterization approach that features scanning electron microscopy (SEM), scanning transmission electron microscopy with energy-dispersive X-Ray spectroscopy (STEM/EDS), X-Ray photoelectron spectroscopy (XPS), X-Ray absorption spectroscopy (XAS), and transmission X-Ray microscopy (TXM) with X-Ray absorption near-edge structure (XANES) chemical mapping to study degradation of the catalyst layer with a focus on MEAs after intermittent and steady-state operation. Catalyst changes including dissolution, oxidation, and agglomeration were observed, as well as redistribution and dissociation of the ionomer. These smaller-scale changes were found to have a large influence on overall stability of the electrodes: they caused the formation of voids and segregation of constituents within regions of the film. Delamination and collapse of the overall catalyst layer were observed in some instances. Greater changes were observed after an extended 2 V hold compared to IV cycling, but similar degradation mechanisms were detected, which suggests the larger issues would likely also be experienced during intermittent PEMWE operation. These findings would not be possible without such a systematic, multi-scale, multi-technique characterization approach, which highlights the critical importance of detailed analysis of catalyst layer degradation to propose mitigation strategies and improve long-term PEM water electrolyzer performance.
Chang-Hui Chen et al 2020 J. Electrochem. Soc. 167 080534
Presented here, is an extensive 35 parameter experimental data set of a cylindrical 21700 commercial cell (LGM50), for an electrochemical pseudo-two-dimensional (P2D) model. The experimental methodologies for tear-down and subsequent chemical, physical, electrochemical kinetics and thermodynamic analysis, and their accuracy and validity are discussed. Chemical analysis of the LGM50 cell shows that it is comprised of a NMC 811 positive electrode and bi-component Graphite-SiOx negative electrode. The thermodynamic open circuit voltages (OCV) and lithium stoichiometry in the electrode are obtained using galvanostatic intermittent titration technique (GITT) in half cell and three-electrode full cell configurations. The activation energy and exchange current coefficient through electrochemical impedance spectroscopy (EIS) measurements. Apparent diffusion coefficients are estimated using the Sand equation on the voltage transient during the current pulse; an expansion factor was applied to the bi-component negative electrode data to reflect the average change in effective surface area during lithiation. The 35 parameters are applied within a P2D model to show the fit to experimental validation LGM50 cell discharge and relaxation voltage profiles at room temperature. The accuracy and validity of the processes and the techniques in the determination of these parameters are discussed, including opportunities for further modelling and data analysis improvements.
Konosuke Watanabe et al 2022 J. Electrochem. Soc. 169 044515
The anode mass transport loss is one of the issues to expand the practical application scope of proton exchange membrane water electrolyzers (PEMWEs). However, there are few reports concerning the oxygen transport inside and near the anode catalyst layer (CL). Although especially near the anode CL, there are two transport mechanisms: gaseous oxygen and dissolved oxygen, there are no reports, as far as we could find, that experimentally examined the existence of dissolved oxygen in PEMWE. Herein, the bubble growth behavior near the anode catalyst was observed using a high-speed camera, and the bubble radius change was investigated. The radii of the bubbles continued to increase after they left the anode catalyst layer surface, and the existence of dissolved oxygen and the formation of an oxygen supersaturated region were confirmed. The existence of dissolved oxygen is an important factor in the future evaluation of anode mass transport loss in PEMWE and a good revelation for the future development of the anode porous structure to reduce the anode mass transport loss.
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Zhitao Song et al 2024 J. Electrochem. Soc. 171 062501
During the molten salt electrolysis of magnesium production, water in the magnesium chloride (MgCl2) feedstock poses significant interference, reducing the current efficiency. Employing rare earth chlorides (RECl3) to assist in dehydrating MgCl2 and producing Mg-RE master alloys emerges as an effective strategy. This study investigated the transformation process in the hydrolysis reaction of low-hydrate MgCl2 within the molten salt, examining the electrochemical activity of its hydrolysis products using Cyclic voltammetry (CV). Additionally, a thermodynamic analysis of the reaction between hydrolyzate MgO and RECl3 was performed at electrolysis temperatures. By integrating CV and Square wave voltammetry (SWV) with X-ray diffraction (XRD) analysis, the study explored the alterations in the electrochemically active components of the molten salt system following the addition of RECl3 to the KCl-NaCl molten salt containing MgO.
Clifford M. Krowne 2024 J. Electrochem. Soc. 171 050538
The Vanadium redox flow battery and other redox flow batteries have been studied intensively in the last few decades. The focus in this research is on summarizing some of the leading key measures of the flow battery, including state of charge (SoC), efficiencies of operation, including Coulombic efficiency, energy efficiency, and voltage efficiency, and energy density. New formulas are presented to allow calculation of energy density, under varying circumstances, including varying ionic electrolyte concentrations, terminal voltage, discharge times and cycle numbers, and electron exchange numbers in the redox chemical reactions. Effects of ionic crossover and side reactions are addressed, and it is shown which forms of energy density are robust against these additional undesirable chemical reactions.
Qi Zhang et al 2024 J. Electrochem. Soc. 171 053511
The importance of efficient and stable hydrogen evolution reaction (HER) electrocatalysts for hydrogen production in alkaline conditions to energy crisis resolution and environmental pollution is immense. In general, the quantity of catalytic sites in the electrocatalyst limits the current density of HER. In response to such problems, the bimetallic effect of non-noble bimetallic nitrides has been shown to regulate the corresponding catalytic sites. Here, a microrod-like non-noble bimetallic nitride catalyst with Ni3Mo3N microrods uniformly modified on nickel foam was synthesized by hydrothermal and nitriding processes. The catalyst showed high catalytic activity for HER in 1 M KOH solution. The overpotential was only 28 mV at a current density of 10 mA·cm−2, demonstrating exceptional electrochemical performance. Furthermore, it exhibited remarkable long-term stability under the same current density. This work will open up a low-cost and simple way for the synthesis of bimetallic nitrides as functional electrode materials for HER and electrochemical detection.
Haoran Ding et al 2024 J. Electrochem. Soc. 171 053510
Terephthalic acid is conventionally synthesized through the AMOCO process under harsh conditions, making milder electrosynthesis routes desirable. Electrooxidation of p-xylene has been demonstrated but the degree of oxidation is limited, resulting in low terephthalic acid yields. Here, we demonstrate a process with two electrochemical steps enabling the complete oxidation of p-xylene into terephthalic acid. The first electrochemical step achieves C-H activation of p-xylene using electrochemically generated bromine as a mediator, while the second electrochemical step does alcohol oxidation of 1,4-benzenedimethanol into terephthalate on NiOOH. The divided cell in the first step simultaneously generates acid and base that are utilized subsequently, negating the need of external acid and base addition and thus offering a cost competitive synthesis route. The competing bromide oxidation in the second step is suppressed by using constant voltage electrolysis at 0.50 V, where an optimal yield of terephthalic acid of 81% is achieved.
Young-Woong Song et al 2024 J. Electrochem. Soc. 171 050558
Spinel-structured LiNi0.5Mn1.5O4 (LNMO) can provide high energy density due to its high operating voltage of 4.7 V. LNMO materials synthesized through co-precipitation are suitable for commercialization because of their easily controllable particles and structure. However, their practical application is difficult due to electrolyte and surface-side reactions. In this study, TiO2 was coated with LNMO using the sol–gel method to evaluate its electrochemical properties and thermal stability. Consequently, the TiO2 coating improved the rate performance and long-term battery cycling. Additionally, the cycling characteristics at high temperatures were improved by enhancing the thermal stability of the charged LNMO particles.
Highlights
TiO2 coating was applied to the surface of Spinel LiNi0.5Mn1.5O2 material.
TiO2-coated LNMO material shows high C-rate and cycling performance.
Additionally, the charged 1-Ti-LNMO showed higher thermal stability compared to bare-LNMO.
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Lena V. Bühre et al 2024 J. Electrochem. Soc. 171 054519
The commercialization of proton exchange membrane water electrolysis cells (PEMWEs), which are essential for a greener and more sustainable future, is hindered by the high costs of noble metal catalysts, as well as the degradation of the catalysts and membranes. Examining the electrodes' characteristics with reference electrodes (REs) yields insights into their individual performance and can, e.g., help assess new catalyst layer designs, their interplay with the adjacent porous transport layer, or understand the complex and multi-faceted degradation mechanisms. This review provides an overview of previous approaches and the evolution of RE designs in PEMWE. By discussing the strengths and limitations of different RE setups, readers are enabled to make more informed decisions about their experiments' design and choose the best RE setup for their specific research question.
Kokilavani R et al 2024 J. Electrochem. Soc. 171 057516
Immunosensors have emerged as vital tools in cancer diagnostics, providing simplified and rapid detection of biomarkers that are necessary for timely diagnosis. The objective of using an electrochemical immunosensor is to detect cancers at early stages, so that obtained biological information can be analyzed using artificial intelligence (AI) for deciding an appropriate treatment, avoiding false diagnosis, and preventing patient fatalities. The focus of this article is on four major reproductive cancers—breast, ovarian, cervical, and prostate cancers. Specifically, it explores the identification and optimization of biomarkers crucial for the precise detection of these cancers. Examining a decade of research, the review delves into nanotechnology-assisted electrochemical immunosensors (affinity biosensors), outlining advancements and emphasizing their potential in reproductive cancer diagnostics. Furthermore, the review contemplates avenues for enhancing sensor characteristics to pave the way for their application in field diagnosis, with a forward-looking perspective on AI-assisted diagnostics for the next generation of personalized healthcare. In navigating the landscape of reproductive cancer diagnostics, the integration of advanced technologies promises to transform our approach, offering improved accuracy and outcomes for patients.
Endao Zhang and Wei Song 2024 J. Electrochem. Soc. 171 052503
Hydrogen is a prime candidate for replacing fossil fuels. Electrolyzing water to produce hydrogen stands out as a particularly clean method, garnering significant attention from researchers in recent years. Among the various techniques for electrolyzing water to produce hydrogen, alkaline electrolysis holds the most promise for large-scale industrialization. The key to advancing this technology lies in the development of durable and cost-effective electrocatalysts for the hydrogen evolution reaction (HER). Self-supporting electrode is an electrode structure in which a catalyst layer is formed directly on a substrate (such as carbon cloth, nickel foam, stainless steel, etc) without using a binder and with good structural stability. In contrast to traditional nanocatalysts, self-supporting electrocatalysts offer significant advantages, including reduced resistance, enhanced stability, and prolonged usability under high currents. This paper reviews recent advancements in HER electrochemical catalysts for alkaline water electrolysis, focusing on the utilization of hydrogen-evolving catalysts such as metal sulfides, phosphides, selenides, oxides, and hydroxides. With self-supported electrocatalysts as the focal point, the paper delves into progress made in their preparation techniques, structural design, understanding of reaction mechanisms, and strategies for performance enhancement. Ultimately, the future development direction of promoting hydrogen evolution by self-supported electrocatalysts in alkaline water electrolysis is summarized.
Vinh Van Tran et al 2024 J. Electrochem. Soc. 171 056509
The quest for economical and sustainable electrocatalysts to facilitate the hydrogen evolution reaction (HER) is paramount in addressing the pressing challenges associated with carbon dioxide emissions. Molybdenum carbide-based nanomaterials have emerged as highly promising electrocatalysts for HER due to their Pt-like catalytic proficiency, exceptional stability, and the versatility of their crystal phases. Within this comprehensive review, we explore the diverse methodologies for synthesizing molybdenum carbides, including solid-gas, solid-solid, and solid-liquid phase reactions. In addition, a thorough elucidation of the hydrogen generation process through water electrolysis is provided. Furthermore, a spectrum of innovative strategies aimed at augmenting the performance of molybdenum carbides in the HER milieu is introduced, encompassing cutting-edge techniques such as phase-transition engineering, the construction of heterostructures, hetero-atom doping, the integration of hybrid structures with carbon materials, defect engineering, and meticulous surface modification. The review culminates by underscoring the current challenges and the promising prospects in the advancement of electrocatalysts for hydrogen production, with a dedicated focus on molybdenum carbide-based catalysts.
Highlights
Outstanding properties of molybdenum carbides were presented.
Various approaches for the fabrication of molybdenum carbides.
Different strategies on molybdenum carbides-based electrocatalyst for water electrolysis were discussed.
Current difficulties and possible solutions on molybdenum carbides-based electrocatalyst for water electrolysis have been introduced.
Mingyang Cao and Mingqiang Li 2024 J. Electrochem. Soc. 171 050543
Zinc ion batteries (ZIBs), as an emerging low-cost and high-safety energy storge option, have the advantages of high energy and low reduction potential. With the development of high-performance cathode materials and electrolyte systems, as well as the deepening of mechanism research, the electrochemical performance of ZIBs has been greatly improved. However, the shortcomings of various materials have hindered the development of zinc ion batteries. With the deepening of research and the deepening of understanding of various materials, a brief outlook was given on the future development of electrode materials in aqueous zinc ion batteries.
Highlights
Comparing the performance of zinc ion batteries that extensively use various electrode materials.
Propose that composite electrode can improve the shortcomings of electrode materials to a certain extent and optimize battery performance.
Propose to introduce other ions into zinc-based double-ion batteries to improve battery performance.
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S. Friedrich et al 2024 J. Electrochem. Soc. 171 050540
The impact of mechanical pressure on electrode stability in full-cells comprising microscale silicon-dominant anodes and NCA cathodes was investigated. We applied different mechanical pressures using spring-compressed T-cells with metallic lithium reference electrodes enabling us to analyze the electrode-specific characteristics. Our investigation covers a wide pressure range from 0.02 MPa (low pressure - LP) to 2.00 MPa (ultra high pressure - UHP) to determine the optimal pressure for cyclic lifetime and energy density. We introduce an experimental methodology considering single-component compression to adjust the cell setup precisely. We characterize the cells using impedance spectroscopy and age them at C/2. In the post-mortem analysis, cross-sections of the aged anodes are measured with scanning electron microscopy. The images are analyzed with regard to electrochemical milling, thickness gain, and porosity decrease by comparing them to the pristine state. The results indicate that cycling at UHP has a detrimental effect on cycle life, being almost two-fold shorter when compared to cycling at normal pressure (NP, 0.20 MPa). Scanning electron microscopy showed a dependency of the thickness and the porosity of the aged silicon anodes on the applied pressure, with coating thickness increasing and porosity decreasing for all pressure settings, and a correlation between thickness and porosity.
Hong Zhang et al 2024 J. Electrochem. Soc. 171 047510
Ordered Pt/SnO2 composite porous thin films were prepared for fabrication of planar mixed-potential hydrogen sensors. Characterization of the Pt/SnO2 films revealed that Pt elements were primarily loaded in Pt° form on the SnO2 film surface and did not significantly change the morphology of the film electrodes. The potentiometric response of Pt/SnO2 thin films to hydrogen varied with the Pt loading contents. Compared to the pristine SnO2 film, the 1 at% and 2 at% Pt-loaded SnO2 composite films exhibited 1.6 and 2.0 times higher potentiometric response to 300 ppm hydrogen at 500 °C, with a similar response time of 6–10.5 s. By assembling an array of sensors composed of SnO2 films loaded with 1 at% and 2 at% Pt, and using principal component analysis, discrimination of hydrogen and four interfering gases (ammonia, carbon monoxide, nitrogen dioxide, and propane) in the concentration range of 100–300 ppm was achieved. The sensing behaviors of the Pt/SnO2 composite thin films were discussed in relation to the competitive promotion effects for the heterogeneous and electrochemical catalytic activities by Pt loading.
Highlights
Potentiometric hydrogen sensors based on Pt/SnO2 thin films were fabricated.
Hydrogen sensing response was enhanced by loading 1 at% and 2 at% Pt.
The sensing behavior was discussed by the Pt competitive promotion effects.
Discrimination of hydrogen and four interfering gases was achieved.
S. Yanev et al 2024 J. Electrochem. Soc. 171 020512
Li-In electrodes are widely applied as counter electrodes in fundamental research on Li-metal all-solid-state batteries. It is commonly assumed that the Li-In anode is not rate limiting, i.e. the measurement results are expected to be representative of the investigated electrode of interest. However, this assumption is rarely verified, and some counterexamples were recently demonstrated in literature. Herein, we fabricate Li-In anodes in three different ways and systematically evaluate the electrochemical properties in two- and three-electrode half-cells. The most common method of pressing Li and In metal sheets together during cell assembly resulted in poor homogeneity and low rate performance, which may result in data misinterpretation when applied for investigations on cathodic phenomena. The formation of a Li-poor region on the separator side of the anode is identified as a major kinetic bottleneck. An alternative fabrication of a Li-In powder anode resulted in no kinetic benefits. In contrast, preparing a composite from Li-In powder and sulfide electrolyte powder alleviated the kinetic limitation, resulted in superior rate performance, and minimized the impedance. The results emphasize the need to fabricate optimized Li-In anodes to ensure suitability as a counter electrode in solid-state cells.
Highlights
The fabrication of Li-In anodes needs to be optimized to ensure suitability as a counter electrode in sulfide all-solid-state batteries.
The Li-In counter electrode may often be the limiting factor of sulfide all-solid-state halfcells.
Pressing Li and In foil together results in a kinetically limited anode.
Composites from Li-In and sulfide electrolyte result in stable reference potential, superior rate performance and low impedance of the counter electrode.
Ramver Singh et al 2024 J. Electrochem. Soc. 171 013501
Electrical discharge micromachining (EDM) poses challenges to the fatigue-life performance of machined surfaces due to thermal damage, including recast layers, heat-affected zones, residual stress, micro-cracks, and pores. Existing literature proposes various ex situ post-processing techniques to mitigate these effects, albeit requiring separate facilities, leading to increased time and costs. This research involves an in situ sequential electrochemical post-processing (ECPP) technique to enhance the quality of EDMed micro-holes on titanium. The study develops an understanding of the evolution of overcutting during ECPP, conducting unique experiments that involve adjusting the initial radial interelectrode gap (utilizing in situ wire-electrical discharge grinding) and applied voltage. Additionally, an experimentally validated transient finite element method (FEM) model is developed, incorporating the passive film formation phenomenon for improved accuracy. Compared to EDM alone, the sequential EDM-ECPP approach produced micro-holes with superior surface integrity and form accuracy, completely eliminating thermal damage. Notably, surface roughness (Sa) was reduced by 80% after the ECPP. Increasing the voltage from 8 to 16 V or decreasing the gap from 60 to 20 μm rendered a larger overcut. This research's novelty lies in using a two-phase dielectric (water-air), effectively addressing dielectric and electrolyte cross-contamination issues, rendering it suitable for commercial applications.
Highlights
Better micro-hole quality through in situ sequential eco-friendly near-dry EDM & ECM
Successfully resolved dielectric-electrolyte cross-contamination in sequential processes
Unique experiments that adjust the initial radial IEG using in situ wire-EDG
Developed and validated a transient FEM model, incorporating passivation aspect
Achieved recast layer-free holes with Sa values approximately 80% lower than EDM holes
Yuefan Ji and Daniel T. Schwartz 2023 J. Electrochem. Soc. 170 123511
Analytical theory for second harmonic nonlinear electrochemical impedance spectroscopy (2nd-NLEIS) of planar and porous electrodes is developed for interfaces governed by Butler-Volmer kinetics, a Helmholtz (mainly) or Gouy-Chapman (introduced) double layer, and transport by ion migration and diffusion. A continuum of analytical EIS and 2nd-NLEIS models is presented, from nonlinear Randles circuits with or without diffusion impedances to nonlinear macrohomogeneous porous electrode theory that is shown to be analogous to a nonlinear transmission-line model. EIS and 2nd-NLEIS for planar electrodes share classic charge transfer RC and diffusion time-scales, whereas porous electrode EIS and 2nd-NLEIS share three characteristic time constants. In both cases, the magnitude of 2nd-NLEIS is proportional to nonlinear charge transfer asymmetry and thermodynamic curvature parameters. The phase behavior of 2nd-NLEIS is more complex and model-sensitive than in EIS, with half-cell NLEIS spectra potentially traversing all four quadrants of a Nyquist plot. We explore the power of simultaneously analyzing the linear EIS and 2nd-NLEIS spectra for two-electrode configurations, where the full-cell linear EIS signal arises from the sum of the half-cell spectra, while the 2nd-NLEIS signal arises from their difference.
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Zhang et al
High-entropy alloy (HEA) coatings have been widely investigated because they can significantly improve the surface properties of the substrate. Electrodeposition of HEA coatings in an aqueous bath was considered a promising method. In this study, the Fe-Co-Ni-Mo-W HEA coatings were prepared by aqueous electrodeposition. The effects of the current density on the chemical composition and the physical performance of the HEA coatings were investigated. The results showed that the content of Ni, Mo, and W increased, while the content of Fe decreased as the current density increased from 20 to 80 mA/cm2. The coating deposited at 40 mA/cm2 possessed the best mechanical properties. The microhardness and the wear rate were 4.52 Gpa and 2.05×10-5 mm3/N·m, respectively. The electrochemical test showed that the corrosion resistance of HEA coatings increased with the decrease of current density. All the physical properties of the HEA coatings were superior to 304 stainless steel, suggesting a considerable application potential.
Lu et al
Titanium alloys have been widely used in bone implants, but the mechanical properties, elastic modulus mismatch between bone and metal, and stress shielding effects can occur. However, porous materials can effectively overcome this problem. In recent years, porous structures have attracted enough attention from researchers. Adjustment of the porous structure may make the titanium alloys better able to meet the requirements of the implant. In this study, we have successfully prepared Ti-6Al-4V alloys by combining powder metallurgy with electrolysis in molten salt. At the same time, CaCl2 was used as a sacrificial space holder to adjust the porosity and porous structure. The Ti-6Al-4V alloys prepared by this method contain 29-60% porosity and elastic modulus has been controlled between 1.8 GPa to 7.8 GPa, which is suitable for cancellous bone, trabecular, and other parts with low elastic modulus. In addition, the higher porosity also showed better corrosion resistance in the Hank’s solution. The potentiodynamic polarization curves show that the corrosion resistance increases significantly with an increase in porosity.
M P et al
The two-dimensional material rhenium disulphide (ReS2) is currently receiving immense attention due to its applications in electrocatalysis. This is primarily due to ReS2 possessing excellent qualities like stability in air, easy exfoliation, methanol tolerance etc. However, the two-dimensional monolayer of ReS2 is more or less catalytically inert, due to the sulfur layers covering the Re atoms. Modifications of the two-dimensional monolayer like transition metal decoration, metal cluster deposition, nanoribbon formation etc., is found to lead to enhanced activity. Here, in this work, we computationally model a particular nanostructure of two-dimensional ReS2 which is in the form of a nanoribbon, for activity directed towards hydrogen evolution reaction (HER). We study the armchair configuration nanoribbons of ReS2 and find that these have a heightened HER activity compared to the basal plane. Through free energy computations, we predict that armchair ReS2 nanoribbons can have activity comparable to platinum and platinum based catalysts, which are ideal for HER. Using the nudged elastic band (NEB) method, we investigate the probable mechanism of HER, and find that the Heyrovsky reaction has zero activation barrier for armchair ReS2 nanoribbons. Our results indicate that ReS2 nanoribbon is indeed a promising material as a stable and efficient HER catalyst.
Krowne
The Vanadium redox flow battery (VRFB) has been intensively examined since the 1970s, with researchers looking at its electrochemical time varying electrolyte concentration time variation equations (both tank and cells, for negative and positive half cells), its thermal time variation equations, and fluid flow equations. Chemical behavior of the electrolyte ions has also been intensively examined. Our focus in this treatment is a completely new approach to understanding the physics, chemistry, and electronics of the VRFB. Here, we develop complete theoretical equations by an analytical treatment affecting the fluid flow in the VRFB as well as all other redox flow batteries, providing background derivations applicable for all of the fundamental concepts required to properly understand flow batteries. With these concepts presented, calculations are done to determine actual values for fluid velocity, strain rate, angular fluid velocity, angular momentum, rotational kinetic energy, and gravity effects on fluid velocity in a redox flow battery.
Ren et al
In this study, pulse reverse current electrodeposition was employed to fabricate Fe-55wt%Ni alloy. Abnormal grain growth induced by the precipitation of second-phase particles during annealing resulted in a coarse-grained electrodeposited Fe-55wt%Ni alloy. The grain evolution process during annealing was investigated, and the temperature for abnormal grain growth was determined through the high-temperature confocal microscopy technique. Subsequently, the mechanism of abnormal grain growth was investigated. The results suggest that abnormal grain growth occurs at approximately 1003 K, attributed to the preferential growth of (110) oriented grains due to local strain energy changes caused by the precipitation and coarsening of the second-phase particles (MnS). The preferred orientation of the grains transitioned from (111) to (110). Annealing at 1073 K for 2 h resulted in an average grain size increase to approximately 200 μm. Under these conditions, the magnetic properties of the alloy reached optimal levels, with a magnetization saturation strength of 186.7 emu/g and a coercivity of less than 1 Oe. This research presents a novel approach to preparing coarse-grained electrodeposited Fe-Ni alloys, significantly enhancing their magnetic properties.
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Clifford M. Krowne 2024 J. Electrochem. Soc. 171 050538
The Vanadium redox flow battery and other redox flow batteries have been studied intensively in the last few decades. The focus in this research is on summarizing some of the leading key measures of the flow battery, including state of charge (SoC), efficiencies of operation, including Coulombic efficiency, energy efficiency, and voltage efficiency, and energy density. New formulas are presented to allow calculation of energy density, under varying circumstances, including varying ionic electrolyte concentrations, terminal voltage, discharge times and cycle numbers, and electron exchange numbers in the redox chemical reactions. Effects of ionic crossover and side reactions are addressed, and it is shown which forms of energy density are robust against these additional undesirable chemical reactions.
Haoran Ding et al 2024 J. Electrochem. Soc. 171 053510
Terephthalic acid is conventionally synthesized through the AMOCO process under harsh conditions, making milder electrosynthesis routes desirable. Electrooxidation of p-xylene has been demonstrated but the degree of oxidation is limited, resulting in low terephthalic acid yields. Here, we demonstrate a process with two electrochemical steps enabling the complete oxidation of p-xylene into terephthalic acid. The first electrochemical step achieves C-H activation of p-xylene using electrochemically generated bromine as a mediator, while the second electrochemical step does alcohol oxidation of 1,4-benzenedimethanol into terephthalate on NiOOH. The divided cell in the first step simultaneously generates acid and base that are utilized subsequently, negating the need of external acid and base addition and thus offering a cost competitive synthesis route. The competing bromide oxidation in the second step is suppressed by using constant voltage electrolysis at 0.50 V, where an optimal yield of terephthalic acid of 81% is achieved.
Gerrit Ipers et al 2024 J. Electrochem. Soc. 171 050557
Lithium-ion batteries change their geometric dimensions during cycling as a macroscopic result of a series of microscale mechanisms, including but not limited to diffusion-induced expansion/shrinkage, gas evolution, growth of solid-electrolyte interphase, and particle cracking. Predicting the nonlinear dimensional changes with mathematical models is critical to the lifetime prediction, health management, and non-destructive assessment of batteries. In this study, we present an approach to implement an elastoplasticity model for powder materials into the porous electrode theory (PET). By decomposing the overall deformation into elastic, plastic, and diffusion-induced portions and using the powder plasticity model to describe the plastic portion, the model can capture the reversible thickness change caused by Li-ion (de-)intercalation as well as the irreversible thickness change due to the rearrangement and consolidation of particles. For real-world applications of the model to predict battery health and safety, the key lies in solving the mathematical equations rapidly. Here, we implemented the coupled model into the open-source software PETLION for millisecond-scale simulation. The computational model is parameterized using values gathered from literature, tested under varying conditions, briefly compared to real-world observations, and qualitatively analyzed to find parameter-output relations.
Abhiroop Mishra et al 2024 J. Electrochem. Soc. 171 056510
Lattice oxygen loss from transition metal oxide cathodes in Li-ion batteries (LiBs) is a key factor responsible in their gradual capacity decline over time. Understanding and mitigating this phenomenon is crucial for the development of next-generation LiBs. The effect of various parameters on lattice oxygen loss, such as cathode chemical composition, has been studied extensively. However, there is a lack of experimental investigation into the lattice oxygen stability across different crystallographic facets within the same cathode composition. Here, we employed in situ scanning electrochemical microscopy (SECM) to investigate oxygen evolution from preferentially faceted, electrodeposited LiCoO2 cathodes. Samples predominantly exposing the (003) basal planes and the (101), (102), (110) fast Li-ion diffusing facets exhibited oxygen evolution at potentials exceeding 3.5 V vs Li+/Li. Finite element simulations helped quantify the flux of oxygen evolution on the first charge cycle to 33 ± 5 pmol cm−2s−1 for the basal plane and 37 ± 9 pmol cm−2s−1 for the faceted samples at potentials above 4 V based on single spot measurements. However, spatially resolved measurements showed that faceted samples exhibited significant heterogeneity in their oxygen evolution, reaching twofold values compared to the basal plane samples at potentials beyond 4.5 V.
Aparna M P and Raghu Chatanathodi 2024 J. Electrochem. Soc.
The two-dimensional material rhenium disulphide (ReS2) is currently receiving immense attention due to its applications in electrocatalysis. This is primarily due to ReS2 possessing excellent qualities like stability in air, easy exfoliation, methanol tolerance etc. However, the two-dimensional monolayer of ReS2 is more or less catalytically inert, due to the sulfur layers covering the Re atoms. Modifications of the two-dimensional monolayer like transition metal decoration, metal cluster deposition, nanoribbon formation etc., is found to lead to enhanced activity. Here, in this work, we computationally model a particular nanostructure of two-dimensional ReS2 which is in the form of a nanoribbon, for activity directed towards hydrogen evolution reaction (HER). We study the armchair configuration nanoribbons of ReS2 and find that these have a heightened HER activity compared to the basal plane. Through free energy computations, we predict that armchair ReS2 nanoribbons can have activity comparable to platinum and platinum based catalysts, which are ideal for HER. Using the nudged elastic band (NEB) method, we investigate the probable mechanism of HER, and find that the Heyrovsky reaction has zero activation barrier for armchair ReS2 nanoribbons. Our results indicate that ReS2 nanoribbon is indeed a promising material as a stable and efficient HER catalyst.
A. Maletzko et al 2024 J. Electrochem. Soc. 171 054523
Unitized regenerative fuel cells have emerged as promising energy conversion and storage systems for various applications. However, in order to optimize their efficiency, it is crucial to enhance the performance of the bifunctional catalyst. This study aims to provide deeper insights into the electrochemical behavior and performance of the bifunctional catalyst. Several electrocatalysts were prepared and evaluated using rotating disc electrode measurements. The primary focus was placed on investigating the interaction between Pt, Ir, and the support material, antimony doped tin oxide (ATO), and their impact on the oxygen evolution reaction and oxygen reduction reaction. Among the analyzed catalysts, Pt black mixed with synthesized IrO2 supported on developed ATO exhibited the highest performance, considering the results from both the fuel cell and electrolyzer systems.
Clifford M. Krowne 2024 J. Electrochem. Soc.
The Vanadium redox flow battery (VRFB) has been intensively examined since the 1970s, with researchers looking at its electrochemical time varying electrolyte concentration time variation equations (both tank and cells, for negative and positive half cells), its thermal time variation equations, and fluid flow equations. Chemical behavior of the electrolyte ions has also been intensively examined. Our focus in this treatment is a completely new approach to understanding the physics, chemistry, and electronics of the VRFB. Here, we develop complete theoretical equations by an analytical treatment affecting the fluid flow in the VRFB as well as all other redox flow batteries, providing background derivations applicable for all of the fundamental concepts required to properly understand flow batteries. With these concepts presented, calculations are done to determine actual values for fluid velocity, strain rate, angular fluid velocity, angular momentum, rotational kinetic energy, and gravity effects on fluid velocity in a redox flow battery.
Lena V. Bühre et al 2024 J. Electrochem. Soc. 171 054519
The commercialization of proton exchange membrane water electrolysis cells (PEMWEs), which are essential for a greener and more sustainable future, is hindered by the high costs of noble metal catalysts, as well as the degradation of the catalysts and membranes. Examining the electrodes’ characteristics with reference electrodes (REs) yields insights into their individual performance and can, e.g., help assess new catalyst layer designs, their interplay with the adjacent porous transport layer, or understand the complex and multi-faceted degradation mechanisms. This review provides an overview of previous approaches and the evolution of RE designs in PEMWE. By discussing the strengths and limitations of different RE setups, readers are enabled to make more informed decisions about their experiments’ design and choose the best RE setup for their specific research question.
Lena V. Bühre et al 2024 J. Electrochem. Soc. 171 054518
We investigated a three electrode setup utilized in a temperature variation study to extract the activation energy for the half-cell reactions in PEM water electrolysis and the contributions of electronic resistances to ohmic resistance. The reference electrode configuration used in this investigation is an improved version of a setup previously introduced by our group. Enhancements have been made to minimize the influence of the reference electrode and improve the accuracy of electrochemical impedance spectroscopy.
D. Esau et al 2024 J. Electrochem. Soc. 171 054522
Modelling of the co-electrolysis process requires understanding of the underlying reaction pathways under H2/H2O/CO/CO2-atmospheres. These include the electrochemical steam reduction/hydrogen oxidation, the electrochemical CO2 reduction/CO oxidation and their coupling via the catalytic (reverse) water gas shift reaction ((R)WGS). The assumption of a very fast RWGS and therefore neglectable electrochemical CO2 conversion is commonly used to model the co-electrolysis process. In contrast, previous studies on Ni/GDC fuel electrodes suggest that the electrochemical conversion of CO/CO2 can be present in H2/H2O/CO/CO2-atmospheres. To deconvolute surface-related and non-surface-related processes in the impedance response we present results from a complex variation of operating parameters for process identification by the use of electrochemical impedance spectroscopy and the subsequent impedance analysis by the distribution of relaxation times. A physically meaningful equivalent circuit model, based on a single channel transmission line, is then derived. The model enables quantification of the surface reaction resistance under varied C/H-ratios. From a kinetic analysis it is shown that the electrochemical H2/H2O conversion is dominant for 50% and electrochemical CO/CO2-conversion onsets from ≥ 60%.