Skip to main content
Log in

The Possibility of Detecting Defects in Rail Foot by the MFL Method

  • ELECTROMAGNETIC METHODS
  • Published:
Russian Journal of Nondestructive Testing Aims and scope Submit manuscript

Abstract

The article investigates the possibility of detecting defects in the form of transverse cracks in rail foot under continuous in-service inspection of rails. The MFL method is chosen as an alternative to ultrasonic testing. Computer modeling was carried out, based on the results of which a working model of the system for magnetizing and recording of monitoring signals was developed and constructed. Experimental studies on detection of crack models in rail foot were carried out in laboratory conditions. The studies confirmed the results of computer modeling and proved the possibility of detecting such crack models. The minimum sizes of detectable crack models in the zone of rail fastening and between them have been estimated.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1.
Fig. 2.
Fig. 3.
Fig. 4.
Fig. 5.
Fig. 6.
Fig. 7.
Fig. 8.
Fig. 9.
Fig. 10.
Fig. 11.
Fig. 12.
Fig. 13.

Notes

  1. Additionally, operators with experience in applying these solutions in practice note the need for a large volume of couplant (technical oil) to ensure acceptable acoustic contact quality.

REFERENCES

  1. Shur, E.A., Bortz, A.I., Zagranichek, K.L., and Vasil’eva, S.A., Causes of rail fractures, Put’ Putevoe Khoz., 2021, no. 5, pp. 9–14.

  2. Shur, E.A., Povrezhdeniya rel’sov (Rail Damages), Moscow: Intext, 2012.

  3. Il’in, V.A. and Targonskii, K.G., RF Patent RU2085936C1, 1997.

  4. Mosyagin, V.V. and Markov, A.A., Investigation of the possibility of controlling the blades of the bases of railway rails, Sb. nauchn. trudov. V mire nerazrushayushchego kontrolya i diagnostiki materialov promyshlennykh izdelii i okruzhayushchei sredy. Mater. IV Vseross. s mezhdunar. uchast. nauchno-prakt. semin. (Collect. Sci. Works. In the World of Nondestructive Testing and Diagnostics of Materials for Industrial Products and the Environment. Mater. IV All-Russ. Sci. Pract. Semin. Int. Particip.) (St. Petersburg, 2003), St. Petersburg: SZTU, 2003, p. 129.

  5. Nikiforenko, O.J., Brandis, M.P., Lonchak, V.A., and Nikiforenko, J.G., Ultrasonic inspection of the sole of railway rails by means of EMA transducers, UZDM 2009. KHKH Peterburg. konf. (UZDM 2009. XX St. Petersburg Conf.) (Repino, St. Petersburg, May 26–28, 2009), pp. 59–60.

  6. Tarabrin, V.F., Il’in, V.A., Tatarinov, V.O., and Odinets, S.A., RF Patent no. 2353924, 2009.

  7. Klimov, Ya., Studying without destruction, Gudok, no. 131, 2020, p. 5. https://gudok.ru/newspaper/?ID=1528362.

  8. Markov, A.A., Oleinik, V.E., Razorvin, V.E., and Liksakov, S.V., RF Patent no. 89235, 2009.

  9. Bazulin, E.G. and Tarabrin, V.F., The choice of the method of ultrasonic inspection of the blades of the sole of the rail, Kontrol’ Diagn., 2017, no. 9, pp. 20–31.

  10. Markov, A.A. and Molotkov, S.L., RF Patent no. 2645818C1, 2018.

  11. Syas'ko, V.A., On the use of MFL technology to detect corrosion damage to ship skin, V Mire NK, 2015, vol. 18, no. 3, pp. 7–10.

    Google Scholar 

  12. Potapov, A.I., Syas’ko, V.A., Pudovkin, O.P., and Sharanova, D.A., Analysis of the measurement error of the residual thickness of the bottoms of cylindrical vertical tanks using MFL technology using the finite element method, Kontrol’ Diagn., 2016, no. 11, pp. 10–15. https://doi.org/10.14489/td.2016.11.pp.010-015

  13. Markov, A.A., Politai, P.G., Makhovikov, S.P., Alekseev, D.V., and Kuznetsova, E.A., Comprehensive analysis of the track condition using the new AVICON-03 flaw detector car, V Mire NK, 2013, no. 3 (61), pp. 74–79.

  14. Shleenkov, A.S., Bulichev, O.A., Pastukhov, A.B., and Shleenkov, S.A., On the possibility of in-process magnetic detection of flaws in rails, Russ. J. Nondestr. Test., 2019, no. 12, pp. 942–948. https://doi.org/10.1134/S0130308219120066

  15. Antipov, A.G. and Markov, A.A., Detectability of rail defects by magnetic flux leakage method, Russ. J. Nondestr. Test., 2019, no. 4, pp. 277–285.

  16. Antipov, A.G., Evaluation of transverse cracks detection depth in MFL rail NDT, Russ. J. Nondestr. Test., 2014, no. 8, pp. 481–490.

  17. GOST (State Standard) R 51685-2013. Rails. General technical conditions, 2014.

  18. DIN EN 13674-1-2017. Railway applications—Track-Rail—Part 1: Vignole railway rails 46 kg/m and above, 2017.

  19. Potapov, A.I., Syas’ko, V.A., and Pudovkin, O.P., Optimization of the parameters of primary measuring transducers that use the MFL technology, Russ. J. Nondestr. Test., 2015, vol. 51, no. 8, pp. 513–519.

    Article  Google Scholar 

  20. Jia, Y., Liang, K., Wang, P., Ji, K., and Xu, P., Enhancement method of magnetic flux leakage signals for rail track surface defect detection, IET Sci. Meas. Technol., 2018, vol. 14, pp. 711–717. https://doi.org/10.1049/iet-smt.2018.5651

    Article  Google Scholar 

  21. Antipov, A.G. and Markov, A.A., Using a tail field in high-speed magnetic flux leakage testing, J. Nondestr. Eval., 2022, vol. 41, p. 2. https://doi.org/10.1007/s10921-021-00833-2

    Article  Google Scholar 

  22. Murav’ev, V.V., Strizhak, V.A., and Balobanov, E.N., On the calculation of the parameters of the magnetization system of an electromagnetic-acoustic converter, Intell. Sist. Proizvod., 2011, no. 1 (17), pp. 197–205.

Download references

Funding

This work was supported by ongoing institutional funding. No additional grants to carry out or direct this particular research were obtained.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to G. A. Ivanov.

Ethics declarations

The authors of this work declare that they have no conflicts of interest.

Additional information

Publisher’s Note.

Pleiades Publishing remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Markov, A.A., Mosyagin, V.V., Antipov, A.G. et al. The Possibility of Detecting Defects in Rail Foot by the MFL Method. Russ J Nondestruct Test 60, 63–74 (2024). https://doi.org/10.1134/S1061830923601459

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1134/S1061830923601459

Keywords:

Navigation