Abstract
Liquid-phase epitaxy (LPE) is a material growth technology used in the fabrication of mercury cadmium telluride (HgCdTe) infrared (IR) detectors, which is the highest-performing solution in the IR community. This paper presents the most successful LPE technology, “infinite-melt” vertical liquid-phase epitaxy (VLPE) from Hg-rich solutions. To fulfill requirements for large-format infrared focal-plane detectors, solutions were required to improve the uniformity, yield, and material properties of HgCdTe liquid-phase epitaxial (LPE) and cadmium zinc telluride (CdZnTe or CZT) bulk growth as well as substrate fabrication processing. Raytheon Vision Systems (RVS) produces CdZnTe substrates for epitaxial growth, and in this work, advancements in boule growth processes and metrology led to the identification and elimination of the infrared opaque extended defects within CdZnTe material. Boule growth advancements have also decreased the Cd precipitate defect diameter by a factor of 4. These improvements enabled large-format focal-plane arrays (FPAs) with uniform sensor response. Also, improvement in our polishing process has reduced substrate processing time and total thickness variation (TTV), improving downstream lithography and hybridization processes. Optimizing LPE growth chemistry dynamics resulted in the elimination of large defects, decreased density of epitaxial defects, and improved control of cut-on and thickness of resulting layers. Implementation of custom software allowed real-time prediction during layer growth which resulted in a higher process yield. The continuous improvement of VLPE results in better uniformity, reduced noise, and competitive die size, compared to other long-wave (LW) second-generation detector processes.
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Vilela, M.F., Hogan, J., Jones, K. et al. Developments and Process Improvements Leading to High-Quality and Large-Area HgCdTe LPE Detectors. J. Electron. Mater. 52, 7046–7053 (2023). https://doi.org/10.1007/s11664-023-10543-2
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DOI: https://doi.org/10.1007/s11664-023-10543-2