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  • 學位論文

利用田口方法建立模糊類神經網路於轉子故障診斷系統之研究

Study of Rotor Fault Diagnosis System Using Taguchi’s Method to Design Fuzzy Neural Networks

指導教授 : 陳金聖

摘要


本文的目的為建構一個旋轉機械故障診斷系統,使用Bently Nevada Corporation所開發的轉子模擬系統作為實驗平台,以模擬旋轉機械系統經常發生的故障,再以田口方法搭配倒傳遞類神經網路和模糊理論作轉子故障診斷。 本文所提出的轉子機械故障診斷系統,包含了前端振動訊號前處理及後端的故障診斷。其中訊號處理部分,採用全頻譜、長軸頻譜等;全頻譜具有二個感測器所形成的平面振動資訊可以突顯振動的現象;長軸頻譜具有簡化全頻譜訊號曲線複雜度的能力,利於作到傳遞類神經的訓練;另外,將待診斷之故障訊號減去多筆故障訊號之平均值,可將相似訊號之間的特徵放大,以利相似訊號的訓練和診斷。 後端的故障訊號診斷,主要分成建立倒傳遞類神經網路架構、訓練故障訊號、模糊理論綜合診斷三部分。首先使用田口方法建立出最佳倒傳遞類神經網路架構,再以建好的最佳倒傳遞類神經網路架構訓練各種故障的訊號資料,優點為,可降低訓練代數、提高診斷的準確度、確保倒傳遞類神經網路訓練時不會發生過擬合的問題,最後再使用模糊理論作綜合的診斷,如此,更加強化診斷的準確度,提高系統的強鍵性。

並列摘要


A fault diagnosis system of rotating machine is proposed in this thesis. The kernel of this diagnosis includes back propagation neural network and fuzzy reasoning engine. The experimental rotor system is produced by Bently Nevada Corporation. It is applied to simulate the specified rotating machine faults. This fault diagnosis system includes two stages: 1) pre-processing of vibration signals, 2) diagnosis of faults. In first stage, the principal axis of full spectrum with plane information of two sensors is used to emphasize the vibration phenomenon; it is more robust than traditional half spectrum. In addition, the fault signal sequence minus the average of standard signal’s sequence is applied to magnify the characteristic of fault signal in order to avoid the ambiguity of similar fault signal. The full spectrum and principal axis of full spectrum in pre-processing of vibration signals will be fed into the diagnosis system. In second stage, the training phase is processed before diagnosis phase. This diagnosis system is constructed with a set of individual neural networks, each network corresponds to a specified machine fault, and the evaluated indexes from each network are synthesized by a fuzzy reasoning engine in order to precisely diagnose the machine faults. Furthermore, the Taguchi’s method is applied to optimum the parameters of neural network and fuzzy reasoning engine in order to improve the efficiency of this diagnosis system. The advantage is that the trained epoch can be dramatically reduced, the over fitting problem can be avoided and the accuracy can be improved. Thus, the proposed methodology can improve the accuracy and robustness of diagnosis.

參考文獻


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