透過您的圖書館登入
IP:3.145.74.54
  • 學位論文

聚醯胺複合膜之滲透蒸發效能與微結構研究

Study on the pervaporation performance and microstructure of polyamide TFC membranes

指導教授 : 賴君義 李魁然

摘要


本研究以界面聚合法製備聚醯胺複合膜,應用於滲透蒸發分離程序;並以場發式電子顯微鏡、X射線光電子能譜儀、全反射式傅立葉轉換紅外線光譜儀、表面接觸角量測儀、原子力顯微鏡與可變單一能量慢速正電子束分析儀等儀器,探討複合膜的薄膜結構型態、化學性質、親水性、表面粗糙度、以及多層結構之自由體積性質等特性,以探究薄膜結構特性與滲透蒸發分離效能之間的關聯性。研究中首先針對基材膜性質進行研究,以NaOH溶液對聚丙烯腈(PAN)基材進行化學改質,探討水解時間對改質聚丙烯腈(mPAN)基材膜的化學性質、薄膜結構型態、自由體積性質、以及滲透蒸發效能等的影響。實驗結果發現,隨著水解時間的增加,基材膜表面孔洞的尺寸及數量隨之下降,但就薄膜整體結構而言,其巨型孔洞之結構卻不隨水解時間增加而有所改變。然而,以正電子湮滅技術偵測PAN及mPAN基材膜的自由體積性質時,發現無論是代表自由體積之S參數、孔洞之R參數、自由體積尺寸(τ3)或數量(I3)皆會隨著水解時間增加而下降,其中又以R參數及自由體積數量減少的幅度甚大。其主要原因為mPAN基材膜具有較多的O元素,其高的電子親和力使得電子偶素在形成或湮滅時容易產生捕捉(quenching)及抑制(inhibition)效應,使得R參數及自由體積數量(I3)超乎預期的下降,顯示電子偶素生成或湮滅的行為易受到材料內化學環境影響。最後以操作溫度為25 oC進行滲透蒸發分離90 wt%乙醇水溶液,透過量隨著水解時間的增加而有所下降、而透過端水濃度則是隨之提昇。 為了提昇滲透蒸發分離效能,在理想水解時間之mPAN基材膜上,進行界面聚合反應,製備新型聚醯胺複合膜,探討醯氯單體結構變化對化學性質、微結構特性、及滲透蒸發分離效能之影響。結果顯示,當TETA單體與TBAC單體在mPAN表面反應時,由於這兩者有較佳的親和性,因此反應性較強、生成較緻密的聚醯胺薄膜,阻礙TETA單體擴散至油相反應,導致TBAC單體較易進行水解反應,使得TETA-TBAC/mPAN複合膜表面具有較高水解程度且粗糙的緻密聚醯胺選擇層。此外,藉由正電子湮滅技術亦可發現TETA-TBAC/mPAN複合膜的聚醯胺選擇層具有較小的自由體積尺寸(τ3)與及自由體積數量(I3),以及較薄之厚度。雖然TETA-NTAC/mPAN複合膜具有較大之自由體積與數量,但其較厚及較高交聯程度之選擇層增加了透過阻力,因此相較於TETA-TBAC/mPAN複合膜,其具有較高之透過量(537 g/m2-h)及透過端水濃度(98.2 wt%)。   釐清聚醯胺選擇層在界面聚合反應前後期的差異性,將有助於瞭解複合膜的多層結構性質;因此以表面具親水性或表面具疏水性之多孔PTFE基材膜製備聚醯胺複合膜,藉由調控界面聚合反應的程序製備表面為反應前期或後期所產生之聚醯胺高分子。實驗結果發現,複合膜表面性質取決於聚醯胺高分子成長的方向;當以疏水性PTFE為基材時,其聚醯胺高分子成長方向為由外部往基材內部成長,因此表面為反應前期所產生之聚醯胺高分子的複合膜,具有交聯程度較高、粗糙度較低、較疏水、且選擇層較薄等性質;若PTFE基材改變為親水性時,則聚醯胺高分子成長方向改為由基材內部往外部成長,表面將轉變為界面聚合反應後期所形成之聚醯胺高分子,其交聯程度較低、粗糙度較高、較為親水、且選擇層較厚。而藉由正電子湮滅技術亦可發現在反應初期所形成的聚醯胺高分子具有較小之自由體積,而反應後期所產生的聚醯胺高分子則具有較大的自由體積。由滲透蒸發分離70 wt%異丙醇水溶液的實驗結果可知,以親水性PTFE為基材所製備之複合膜,其聚醯胺選擇層較厚、且具有較親水之表面,因此分離效能較為優異 為進一步提昇滲透蒸發效能,在研究中結合有機/無機混成概念與界面聚合技術,製備一新穎的聚醯胺複合膜,使其可拓展應用範圍於滲透蒸發分離異丙醇水溶液。將自行合成之氧化石墨烯(GO)為無機層狀材料導入聚醯胺選擇層中,期望可增加物種在薄膜內之透過路徑以提升選擇性。實驗結果證實,GO的存在不僅影響聚醯胺高分子自身的結晶行為,其含氧官能基團與聚醯胺高分子形成的氫鍵作用力也抑制高分子鏈的運動,進而縮小自由體積;而GO於聚醯胺選擇層中呈現脫層分佈,使得此複合膜在操作溫度為70 oC之下,進行滲透蒸發分離70 wt%異丙醇水溶液的效能得以提昇,透過量及透過端水濃度分別為10396 g/m2-h及99.0 wt%,PSI則為2.40×106,顯示此複合膜極具商業化的價值。 除了製備具有優異滲透蒸發分離效能之聚醯胺複合膜,本研究亦對複合膜之基礎性質及多層結構加以解析,以瞭解界面聚合法所製備之複合膜的結構特性與分離效能間的關聯性,對於未來薄膜結構之設計與分離效能之預測,提供了重要的資訊。

並列摘要


In this research, polyamide thin-film composite (TFC) membranes were fabricated by interfacial polymerization, and applied to pervaporative dehydration. To explore the relationship between the pervaporation performance and the properties of polyamide TFC membranes, such as morphology, chemical properties, hydrophilicity, surface roughness, and free volume properties, the membranes were characterized by SEM, XPS, ATR-FTIR, WCA, AFM, and VMSPB. Properties of various modified polyacrylonitrile (mPAN) membrane supports were measured; these supports were obtained by hydrolyzing asymmetric PAN membranes, as a result of immersing them in NaOH solution at different lengths of time. Results showed that the size and amount of pores on the mPAN membrane surface were decreased with the hydrolysis time, but there was practically no change in the macrovoids structure. From VMSPB results, S and R parameters and o-Ps annihilation lifetime (τ3) and intensity (I3) of mPAN membranes were reduced with the hydrolysis time, especially the R parameter and I3. Quenching and inhibition effects on formation and annihilation of positronium occurred in the mPAN membranes with longer hydrolysis time, due to their higher oxygen atomic concentration, which was associated with higher electron affinity, resulting in the decrease in R parameter and I3. Results demonstrated the effect of specific chemical environments on the free volume properties, and illustrated the relationship between chemical structure and positron data for the mPAN membranes. For the pervaporation performance in separating 90 wt% aqueous ethanol solution at 25oC, the permeation flux was reduced and the concentration of water in permeate improved with the hydrolysis time. To improve the pervaporation performance, novel TFC membranes were prepared by interfacial polymerization using new acyl chloride monomers, NTAC and TBAC, with the use of an mPAN membrane support at an optimal hydrolysis time. The effect of the monomer structure on chemical properties, microstructure, and pervaporation performance was investigated. Experimental data indicated that compared with the TETA-NTAC/mPAN membrane, the TETA-TBAC/mPAN membrane had a thinner polyamide layer with a denser structure, a rougher and lower degree of cross-linking surface. A possible reason was that the denser polyamide film formed on the mPAN membrane support, as a result of the TETA monomer reaction with the TBAC monomer, which had a higher reactivity with TETA due to the higher affinity between TETA and TBAC monomers, compared with NTAC, restricted the diffusion of the TETA monomer into the organic phase solution, resulting in a smaller thickness of the polyamide layer. The thicker and higher cross-linking polyamide layer of TETA-NTAC/mPAN membrane was the dominating factor affecting the membrane resistance during pervaporation, and caused a higher permeation flux (537 g/m2-h) and a higher concentration of water in permeate (98.2 wt%), despite its larger free volume size and higher free volume concentration. The mechanism of polyamide formation during interfacial polymerization is an important fundamental knowledge for understanding the properties of the polyamide layer of TFC membranes. Polyamide/PTFE TFC membranes were fabricated by interfacial polymerization using a porous PTFE membrane support with a hydrophilic or a hydrophobic surface. The polyamide layer surface at initial or final stages of interfacial polymerization could be controlled by the procedures of interfacial polymerization during the preparation of polyamide/PTFE TFC membranes. We found that growth of the polyamide film was affected by the surface property of the PTFE support. In the case of a hydrophobic PTFE membrane support, the growth direction of the polyamide film was inward, resulting in a thinner polyamide layer with a smoother surface, a higher cross-linking degree, and a less hydrophilic surface, which was formed at the initial stage of interfacial polymerization. On the other hand, the growth direction of the polyamide film on a hydrophilic PTFE membrane support was outward, leading to a thicker polyamide layer with a rougher surface, a lower cross-linking degree, and a more hydrophilic surface, which was formed at the final stage of interfacial polymerization. The differences in free volume properties of the polyamide formed at initial and final stages of interfacial polymerization were shown by means of VMSPB; results showed that the free volume size of the polyamide formed at the initial stage was larger than that at the final stage of interfacial polymerization. For the pervaporation in separating a 70 wt% aqueous IPA solution at 25oC, the polyamide/hydrophilic PTFE TFC membrane exhibited a higher performance than the TFC polyamide/hydrophobic PTFE membrane. Incorporating a novel inorganic layered material, graphene oxide (GO), into the polyamide layer of TFC membranes could increase the tortuosity and permeation routes of permeants, resulting in improving the pervaporation performance in dehydrating aqueous alcohol solutions. Results indicated that the GO with an exfoliated structure was dispersed in the polyamide layer, and the hydrogen bonding interaction between GO and polyamide inhibited the motion of the polyamide chain, resulting in decreasing the free volume of polyamide. For dehydrating a 70 wt% aqueous isopropanol solution at 70oC, permeation flux, concentration of water in permeate, and PSI of the resulting membrane with an optimal GO content in the polyamide layer were determined as 10396 g/m2-h, 99.0 wt%, and 2.40 ×106, respectively. The superior pervaporation performance showed potential for commercialization purposes. This research correlated the relationships between membrane characteristics and performance by means of analyzing the fundamental properties of the multilayered structure of TFC membranes, which were prepared by interfacial polymerization. Results showed excellent performance during the pervaporative dehydration. Understanding the relationships would then furnish significant information about the areas of membrane structure design and membrane performance prediction.

參考文獻


171. 李彥璋, 界面聚合聚醯胺複合膜應用於滲透蒸發分離四氫呋喃水溶液之研究, 中原大學化學工程學系碩士學位論文, (2011).
1. Mulder, M. H. V., Basic Principles of Membrane Technology, Kluwer Academic: Netherlands, 1996.
4. Huang, R.Y. M.; Pal, R.; Moon, G. Y., Pervaporation dehydration of aqueous ethanol and isopropanol mixtures through alginate/chitosan two ply composite membranes supported by poly(vinylidene fluoride) porous membrane, J. Membr. Sci. 2000, 167, 275-289.
5. Teng, M. Y.; Lee, K. R.; Liaw, D. J.; Lai, J. Y., Preparation and pervaporation performance of poly(3-alkylthiophene) membrane, Polymer 2000, 41, 2047-2052.
6. Jones, C. D.; Fidalgo, M.; Wiesner, M. R.; Barron, A. R., Alumina ultrafiltration membranes derived from carboxylate-alumoxane nanoparticles, J. Membr. Sci. 2001, 193, 175-184.

延伸閱讀