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  • 學位論文

正子湮滅技術應用於碳分子篩分離薄膜微結構分析之研究

A study on the use of the positron annihilation technique to analyze the microstructure of carbon molecular sieve separation membranes

摘要


碳分子篩分離薄膜已廣泛應用於各種分離領域,為達到高透過量及高選擇比兩大分離效能指標,必須調控並鑑定其孔洞結構,基於碳膜易脆之特性,具支撐層碳分子篩分離薄膜是唯一可應用於商業化用途之形式,常用來鑑定碳分子篩材料的氣體等溫吸附測試無法對此類複合薄膜進行有效鑑定,因此必須另尋它法以鑑定其孔洞結構,進而了解孔洞結構與薄膜分離性能之關聯,故本研究旨在發展正子湮滅技術應用於碳分子篩薄膜縱深結構之鑑定。 正子湮滅技術最常用來計算自由體積/孔洞尺寸的正旋-正子素並不易在具強陰電性的碳材內形成,故無法藉由正旋-正子素訊息定量得知碳分子篩分離薄膜之孔洞結構,為此,本研究首先發展正子湮滅壽命(τ2-r)半經驗方程式。以Tao在1972年所假設的infinite spherical potential well波函數為基礎,利用變壓及變溫測試改變不具quenching及inhibition效應的熱固性高分子及熱塑性高分子的自由體積尺寸,並量測其正子湮滅壽命(τ2)及正旋-正子素湮滅壽命(τ3)後,以正旋-正子素湮滅壽命(τ3)計算出自由體積/孔洞後,與正子湮滅壽命進行關聯,另外從文獻中搜尋已知孔洞尺寸的沸石及分子篩材料正子及正旋-正子素湮滅壽命數據,經迴歸分析之後,得 τ2-r半經驗方程式,此半經驗方程式可估算低正旋-正子素湮滅材料(如聚醯亞胺及碳分子篩)之理想球體自由體積/孔洞,此τ2-r半經驗方程式的建立,使聚醯亞胺及碳分子篩在自由體積/孔洞特性分析有突破性進展。 τ2-r半經驗方程式之建立使我們具有分析碳分子篩薄膜微結構的能力,因此將此半經驗方程式用於分析碳化過程中碳分子篩薄膜之孔洞結構在縱深下的變化,在製備碳分子篩薄膜過程中,不同碳化溫度下會發生不同程度之裂解及碳化,進而影響碳膜的最終結構,高分子先驅物在受熱的過程中,熱傳及裂解所產生之揮發性物質的釋出可能造成薄膜在縱深結構產生非對稱性,因此使用慢速正子技術結合督卜勒能量展寬儀檢測不同碳化溫度製備的無支撐層碳膜,確認是否會因裂解所產生揮發性物質的質傳變化,造成薄膜非對稱結構的生成,藉以釐清碳化條件對於碳分子篩分離薄膜縱深結構非對稱性及氣體分離效能之影響。研究結果發現,碳化溫度為900℃製備的碳膜之S參數曲線呈現漸增趨勢,此現象證明碳分子篩分離薄膜在特定製備條件下,確實在縱深上有非對稱結構產生,經由持溫時間的改變以調整900 ℃碳化的碳分子篩分離薄膜的不對稱結構,發現不持溫的薄膜具有三層結構:緻密表面層、過渡層及內層,延長持溫時間後,氣體透過係數降低但理想選擇比增高,正子湮滅分析結果顯示這是因各層的孔洞體積縮小且緻密層厚度增加所致。 τ2-r半經驗方程式之建立及其在碳分子篩分離薄膜微結構分析之功能,可使我們有一強大工具對碳分子篩分離薄膜微結構進行分析,在分析及調控微結構後,將最後之結構實際應用於薄膜分離程序。為拓展碳分子篩分離薄膜之應用領域,本研究將具有分子篩特性的碳分子篩分離薄膜在70 ℃下進行乙醇水溶液滲透蒸發脫水程序,同時比較碳分子篩分離薄膜之在滲透蒸發與蒸氣滲透之間的關係。應用本研究所建立的τ2-r半經驗方程式計算Kapton及不同碳化溫度製備的碳分子篩薄膜之孔洞尺寸變化,將此數據與TGA-MS、ATR-FTIR、XPS及純/混合溶液吸附數據關聯,可以詳細解析碳化過程中薄膜的化學/物理結構變化,總結分析結果發現碳化溫度為700 ℃的碳分子篩分離薄膜,其微孔生成與收縮程度達最適化狀態,此薄膜乙醇脫水滲透蒸發分離效能足以與親水高分子薄膜競爭,透過量可達1199 g/m2hr,透過水濃度則為98.7%。 本論文成功建立τ2-r半經驗方程式,並以此新方程式有效鑑定聚醯亞胺及碳分子篩分離薄膜的平均孔洞尺寸,及碳膜微結構在縱深上之變化,並關聯孔洞結構與滲透蒸發、氣體分離效能之間的關係,研究成果可轉化成碳分子篩分離薄膜應用開發所需之關鍵技術。

並列摘要


Carbon molecular sieve separation membranes have broad applications in the field of various separation processes. To attain higher permeation and higher selectivity than the normal separation efficiency, pore structure should be controlled. It is then a requisite that this pore structure be characterized. For industrial applications of carbon molecular sieve membranes, supported membranes are considered because of the brittle characteristic of standalone carbon membranes. The isotherm adsorption technique is common for characterizing carbon molecular sieve membranes, but it is not applicable for composite membranes. To understand the relationship between pore structure and separation performance of carbon molecular sieve composite membranes, the positron annihilation technique for characterizing the variation in the pore structure with the membrane depth was applied in this research. Ortho-positronium (o-Ps) lifetime is a means of probing the free-volume/pore by the positron annihilation technique, but it cannot be formed in carbonaceous materials with a strong negative charge. As such, it is not possible to get any pore information based on the o-Ps for carbon molecular sieve membranes. Hence, a τ2-r semi-empirical equation of positron lifetime was developed and calibrated in this research; it is according to the wave function of infinite spherical potential well postulated by Tao in 1972. Temperature-dependent and pressure-dependent PALS was utilized for measuring positron lifetime (τ2) and o-Ps lifetime (τ3) data for thermoplastic and thermosetting polymers. Free-volume size calculated by o-Ps lifetime was correlated to positron lifetime, which had no quenching and inhibition effects. Positron lifetime data on sizes of well-known molecular sieves and zeolites from the literature were collected. The calibrated semi-empirical τ2-r equation was obtained by regression analysis with these data. This equation enabled the calculation of free-volume/pore size in systems where no o-Ps was observed, such as polyimide and carbonaceous materials. Remarkable advances have been made in computing the free-volume/pore size in polyimides and carbon molecular sieves. The calibration of τ2-r semi-empirical equation enhanced our ability to analyze the microstructure of carbon molecular sieve separation membranes. Thus, this semi-empirical equation was utilized for analyzing the change in the microstructure of the carbon molecular sieve membranes with the depth at different carbonization conditions. During the preparation of the carbon molecular sieve separation membranes, different carbonization temperatures induced different degrees of pyrolysis and carbonization, which influenced the final structure of the membranes. Pyrolysis and heat dissipation produced volatile substances, leading to a non-symmetric membrane structure. The slow positron technique coupled to Doppler broadening energy spectroscopy was utilized to determine the effect of the mass transport on the structure of the resultant membrane and the generated non-symmetric structure, to understand the relationship between carbonization conditions and the microstructure, and to evaluate the gas separation performance. Based on test results at 900℃ for the carbon molecular sieve separation membranes, the S parameter curve obtained from the Doppler broadened energy spectra of the annihilation radiation showed a gradual increase as the temperature increased. This result provided further support that the carbon molecular sieve membranes had an asymmetric structure at specific carbonization conditions. With the use of a variable monoenergy slow positron beam, a three-layer structure was obtained from the membrane carbonization at 900℃ with no holding time: dense surface layer, transition later, and inner layer. When the holding time was prolonged, the layer thickness decreased and the pore volume in each layer shrunk, resulting in lower gas permeability and higher selectivity. The calibration of the τ2-r semi-empirical equation and the resulting analysis showed its powerful function to characterize carbon molecular sieve membranes. After tuning and analyzing the microstructure, the resultant membranes were applied to membrane separation processes. To widen the application of the carbon molecular sieve membranes, these membranes with molecular sieve character were adopted to dehydrate an aqueous ethanol solution at 70℃. The pervaporation process was examined and compared with vapor permeation results. The τ2-r semi-empirical equation developed in this research was utilized to estimate the free-volume/pore size in Kapton and carbon molecular sieve membranes fabricated at different carbonization temperatures. Results of pore size measurements, TGA-MS, ATR-FTIR, XPS, and sorption tests with pure/mixed solutions revealed the physical/chemical change of the polymers subjected to carbonization. The carbon molecular sieve membranes prepared at 700℃ showed the best ethanol dehydration performance, which could be attributed to the optimum conditions affecting pore shrinkage and form. The membranes showed high performance, as permeance and water concentration in permeate were 1199 g/m2hr and 98.7%, respectively. In summary, this research successfully developed a semi-empirical equation of τ2-r, which was effective in characterizing the average free-volume/pore size in polyimide and carbon molecular sieve separation membranes, the variation in the microstructure with the depth of the membranes, and the relationship between the structure, the pervaporation, and the gas separation efficiency. Results from this research could succeed in transforming the key technique necessary for widening applications of carbon molecular sieve separation membranes.

參考文獻


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被引用紀錄


陳榮財(2014)。透明超高阻隔性高分子/石墨烯複合薄膜之研究〔博士論文,中原大學〕。華藝線上圖書館。https://doi.org/10.6840/cycu201400063

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