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  • 學位論文

快速模具變溫系統溫度均勻化裝置之評估研究

Evaluation Study on the Inductor Assistance Device (IAD) to Improve the Temperature Uniformity for Dynamic Mold Temperature Control System

指導教授 : 陳夏宗

摘要


中文摘要 當今射出成型製程中,模具溫度一直是影響產品品質最重要的因素。隨著3C產業的快速發展,消費者對於產品外觀面的要求越來越高,而高模溫可達到產品高亮面的品質,而相對冷卻時間就會增加並且延長成行週期。本研究用快速動態模具溫度控制技術於熔膠充填階段維持高模溫並充填結束後快速冷卻降溫達成成型之特性,可成功解決傳統射出成型品的常遇外觀問題如熔接線痕、浮纖等,並達成高亮度免噴漆等級外觀面需求,有效縮短成型週期達到經濟效益。 感應加熱是最普遍的一種外部加熱方法。而在感應加熱過程中被運用在預加熱的模具板上還有許多問題。為了改善感應加熱的效益,本研究將藉由模擬分析與實驗同步驗證,運用創新式的感應器輔助裝置(IAD)在感應加熱製程中來改善模具板的加熱效益。在本文中會藉由模擬分析及實驗探討感應器輔助設備對於感應加熱的影響。進一步探討感應加熱中感應器輔助裝置(IAD)位置變動設計的影響也將說明。最後在實際應用案例來測試IAD應用在感應加熱時,增進模具板交界邊角的改善程度。 由研究結果得知,在適當的搭配IAD使用,可以有效地消除垂直加熱面的模壁,被加熱升溫的問題。IAD也可提升被加熱區域的均勻性,與傳統作比較從62oC降低到23.6oC的溫差,同步也擴大了加熱面積,從原始長度189.3mm至264.1mm,寬從28.0mm增加到39.4mm。藉由IAD的使用,我們可以提升加熱範圍的自由度,依照各種模具的設計來符合控制想要的加熱區域。本研究中所有的模擬分析與實驗結果都相近。

並列摘要


Abstract Today, in injection molding field, the mold temperature control is a key point in the processing. With a high mold surface temperature, the quality of the part will be better, although the cooling time will increase and the cycle time will rise as well. The decreasing of the mold surface temperature will reduce the cooling time, but there is no benefit for the surface quality of part. Therefore, a critical requirement for current studies is to increase the mold surface temperature and still maintain a cycle time which is not too long. Induction heating is one of the most popular of external heating methods. However, in the heating period, there still have troubles when induction heating is applied for the pre-heating of injection molding plates. Therefore, for improving the heating process by induction heating, this research discussed about the application of inductor assistance device (IAD) for induction heating process to improve the heating process for injection mold plates. In this study, by simulation and experiment, the effect of the IAD on the process of induction heating will be discussed. Next, the effect of inductor assistance device position on the heating process will be clarified. Finally, an application of IAD on the corner mold plate with a rectangular inductor will be done for checking the useful of IAD in induction heating. As a result, the heating effect of cavity wall can be reduced efficiently with a proper design of IAD. With the molding area, the IAD can also reduce the different temperature from 62oC to 23.6oC, as well as improve the molding area from 189.3 mm to 264.1 mm with the length and 28.0 mm to 39.4 mm with the width of the rectangular inductor. It depends on the molding area that we need to heat; the rectangular inductor with the proper IAD can be used for heating a rectangular molding area, or two small rectangular molding areas. In this research, all the simulation has a good agreement with the experiment.

參考文獻


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[5] S. C. Chen, Y. Chang, Y. P. Chang, Y. C. Chen, C. Y. Tseng, Effect of cavity surface coating on mold temperature variation and the quality of injection molded parts, International Journal of Heat and Mass Transfer 36 (10) (2009) 1030-1035.

被引用紀錄


蔡碧霖(2017)。內外部導磁體搭配多層式線圈於感應加熱提升溫度均勻性之研究〔碩士論文,中原大學〕。華藝線上圖書館。https://doi.org/10.6840/cycu201700053
徐嘉樑(2016)。導磁體設計搭配多層式線圈應用於感應加熱均溫性提升之研究〔碩士論文,中原大學〕。華藝線上圖書館。https://doi.org/10.6840/cycu201600569

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