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  • 學位論文

以微機電製程製作主動式微幫浦過濾晶片

The Study of Microfilter with Active Micropump by MEMS Process

指導教授 : 張耀仁
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摘要


摘要 隨著人類科技文明的發展,生醫方面的研究也越來越受到重視了。其中生物晶片也是生醫科技產業發展的重點,有別於以往生醫檢測的曠日費時,生物晶片的研發的目的就是為了改善生醫檢測相關方面的缺點,進而提供一個更有效率且精準的檢測結果。再檢測過程中,流體的驅動跟過濾將會嚴重的影響到檢測結果的精準度跟效率,所以在檢測步驟的前處理,是值得作為研究及探討的課題。MEMS 是整合微電子技術與機械工程行程的一項技術,微機電技術是一門跨領域整合型科學,將機械元件微小化,並與電子、光學、流體元件整合成一微型系統來達到各種不同的功能。 在這項研究中,我們使用的矽晶片為基材,使用的MEMS和犧牲層技術,以製造主動式微幫浦過濾晶片。只需要運用不同正負光阻的化學特性來製作,SU-8負型光阻做為微流道與微幫浦之結構,犧牲層方面則是分別使用正光阻的AZ4620。關鍵技術在於只要準確控制旋塗犧牲層轉速的和選用合適黏滯係數的光阻液,並且加上注意不同光阻間曝光的先後順序及曝光顯影的時間掌控,就可準確製作出需要的相關特徵過濾尺寸.選用陶瓷壓電蜂鳴片為微幫浦晶片的驅動馬達,我們只使用了兩個光罩,旋塗機與簡易型曝光機器,在非無塵室環境中,就可以製作3cm*3cm的主動式微幫浦過濾晶片。在製作主動式微幫浦過濾晶片製程中,都是在黃光下所進行,我們可以避免使用到傳統微系統加工技術的蝕刻及沉積金屬,大大的減低製作的成本及製程的複雜度。

並列摘要


Abstract Biochip plays an important role in biotechnology and many scientists also pay a lot of attention on this product. Biological detection technology is different from the past. Biochip has the advantages such as to shorten detect time, to reduce manual errors, to reduce the consumption of sample, and it contains high stability. Micro-electro-mechanical systems (MEMS) integrate microelectronics and mechanical engineering. MEMS is a cross-field integrated science that it minimizes mechanical components and integrates with electron, optics, fluid component to become a miniature system to reach various complicated function. In this study we use silicon wafer as substrate, use MEMS and sacrificial layer techniques to manufacture the microfilter. It only depends on different development properties of the positive and negative photoresists. SU-8 negative photoresist as microchannel and the structure of micropump, AZ4620 positive photoresist as sacrificial layer. The feature size of filtration can be precisely controlled by the thickness of sacrificial layer. The main materials for this study are just photoresists, such as negative photoresist SU-8 and positive photoresists AZ4620, and use the piezoceramic buzzer as actuator to produce the micropump chip. All processes are performed in non-clean room. We use only two mask, spin coater and simple exposure machine to make 3cm × 3cm microfilter with active micropump chip. The fabrication process is carried out in the yellow room. Compare with the traditional micromachining methods such as bulk micromanufacturing, surface micromachining and the LIGA process, this proposed design and fabrication of microfilter have many advantages including economical fabrication cost and high yield.

並列關鍵字

Biochip MEMS photoresist micropump microfilter sacrificial layer LIGA

參考文獻


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[21] 陳達仁,”應用微機電製程之犧牲層技術製作微過濾結構” 碩士論文, 中原大學機械工程學系, 2008.
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