POM材料大部分使用在機械強度較大的零件,所以縫合線位置與鍵結強度顯的格外的重要,因此縫合線的強度成為射出成型主要研究課題。本研究以POM工程塑膠來探討縫合線對於射出成型件品質與強度的影響,針對POM在射出成型時,在不同厚度與不同製程條件下所產生的有縫合線與無縫合線成品,進行符合ASTM標準的拉伸試驗與機械性質的研究。 本研究利用回歸分析法,以Kim與Suh所建立的高分子縫合線鍵結強度理論模型,並考慮厚度、射出速度、保壓壓力、模溫及料溫等參數,針對真正的成型狀況,推導出新的半經驗公式,其結果與實驗結果相吻合。在研究中的結果可知,製程參數對成品的強度及鍵結度的影響性,發現料溫、模溫、射出速度增加或保壓壓力減少時,試片的鍵結度及拉伸強度會有增加的趨勢。並與其他使用不同的塑膠材料之研究做一比較,有相同的影響趨勢,實驗成果可以提供相關領域的業者在發展精密薄殼射出成型技術、模具設計、產品設計及試模時的一個參考依據,對薄殼產品的機械性質有更近一步的了解,在生產製造設計時有更好的考量。 關鍵詞:縫合線、聚縮醛
The POM material is mostly used for components of more mechanical strength, so, it’s very important both in the position of weld-line and polymer strength. Thus, the strength of POM weld-line becomes the main research subject of injection products. This research is exploring the quality and strength of injection products that influenced by POM weld-line. It aims when POM is injecting, based on the conditions of different thickness and different manufacturing process, there comes out finished products with (or without) weld-line, and, we’re going to do tensile test and mechanical characteristic research conforming to ASTM standard. In our study , the model for polymers proposed by Kim and Suh was also modified to establish an empirical correlation for strength with weld-line. This correlation uses the data of tested strength and method of regression analysis to take thickness of test pieces, melt temperature, mold temperature, packing pressure and injection velocity as independent factors. It is expected that this correlation can be used to predict the strength of product with weld-line. POM has similar trend as other plastic material; when the melt temperature, mold temperature and injection speed are accelerating, or, the packing pressure are decreasing, both polymer strength and tensile strength of testing pieces are trending to increase, and, test pieces whose thickness are 1.0 mm having the best tensile strength. Keywords:weld-line;POM;Polyoxymethylene