- citati u SCIndeksu: [1]
- citati u CrossRef-u:[1]
- citati u Google Scholaru:[]
- posete u poslednjih 30 dana:5
- preuzimanja u poslednjih 30 dana:5
|
|
2017, vol. 45, br. 4, str. 590-596
|
Primena regresionog metoda za određivanje dimenzija mostića kovačkog alata zasnovana na podacima iz industrije
Application of regression method for determining the die land dimensions based on data from industry
Projekat: Istraživanje primene savremenih nekonvencionalnih tehnologija u proizvodnim preduzećima sa ciljem povećanja efikasnosti korišćenja, kvaliteta proizvoda, smanjenja troškova i uštede energije i materijala (MPNTR - 35034)
Sažetak
Kovanje u otvorenom alatu je dosta složen proces deformisanja, koji zavisi od velikog broja faktora deformisanja (kao što su: dimenzije i složenost oblika otkovka, masa i oblik sirovog materijala (pripremka), geometrija kovačkog alata, svojstva materijala itd.). Pri projektovanju kovačkog procesa/alata izbor pogodne geometrije mostića je težak i vrlo važan zadatak. U ovoj studiji su razvijene nove jednačine za određivanje dimenzija mostića alata primenom regresione analize. Ulazno-izlazni set podataka je kreiran na osnovu uzoraka iz industrije. Provera izvedenih jednačina je izvedena na jednom primeru. Ove jednačine se mogu koristiti za svaku vrstu osnosimetričnih otkovaka. Preporučene jednačine nude projektantima kovačkog procesa/alata mogućnost da mnogo tačnije izaberu dimenzije mostića kovačkog alata. Na taj način je realna i moguća redukcija skupog 'proba- greška' postupka u industrijskoj praksi. Saglasno tome može se ostvariti manja masa sirovog materijala, smanjenje sile/rada kovanja, manje habanje alata, kao i bolji kvalitet otkovaka.
Abstract
The closed-die forging is a quite complicated forming process that is affected by a large number of forming factors (such as dimensions and shape complexity of the forged part, mass and shape of raw material (billet), forging die geometry, material properties etc.). In the forging process/die design the choice of the appropriate die land geometry is a difficult and very important task. In this study, the new equations for determining the die land dimensions have been developed by using the regression analysis. The input-output data set was constructed on the basis of the samples from industry. The validation of derived equations was carried out with a case study. These equations can be used for any kind of an axisymmetrical forged part. Proposed equations offer forging process/die designers the possibility to choose the die land dimensions more precisely. In that way, the reduction of the expensive and time consuming trial-and-error procedure in industrial practice is real and possible. On the other hand, determining the proper (optimal) dimensions of die land leads to a successful forging process. Consequently, less mass of raw material, reduction of forging load/work, less die wear as well as best quality of forging parts should be achieved.
|
|
|
Reference
|
|
Arsić, D., i dr. (2015) Impact of the hard facing technology and the filler metal on tribological characteristics of the hard faced forging dies. Tehnički vjesnik / Technical Gazette, Vol. 22, No 5, pp. 1353-1358
|
|
Bramley, A.N., Mynors, D.J. (2000) The use of forging simulation tools. Materials & Design, 21(4): 279-286
|
1
|
Gronostajski, Z., Kaszuba, M., Polak, S., Zwierzchowski, M., Niechajowicz, A., Hawryluk, M. (2016) The failure mechanisms of hot forging dies. Materials Science and Engineering: A, 657: 147-160
|
|
Iamtanomchai, R., Bland, S. (2015) Study of wear and life enhancement of hot forging dies using finite element analysis. u: World Congress on Engineering, London, Proceedings, Vol. II
|
1
|
Kalpakjian, S., Schmid, S.R. (2006) Manufacturing Engineering and Technology. Upper Saddle River: Pearson Education
|
|
Langner, J., Stonis, M., Behrens, B. (2015) Experimental investigation of a variable flash gap regarding material flow and influence of trigger forces. Production Engineering, 9(3): 289-297
|
|
Lazarević, A., Marinković, V., Lazarevic, D. (2010) Expanded non-linear mathematical models in the theory of experimental design. u: RaDMI, pp. 304-310
|
1
|
Marinković, V. (2009) Application of Artificial Neural Network for Modeling the Flash Land Dimensions in the Forging Dies. Strojniski Vestnik - Journal of Mechanical Engineering, vol. 55, br. 1, str. 64-75
|
|
Marinković, V. (2011) Predviđanje napona tečenja legiranog čelika pri toplom deformisanju primenom različitih matematičkih modela i planiranja eksperimenta # Prediction of flow stress of alloyed steel in hot forming by applying different mathematical models and design of. Journal for Technology of Plasticity, vol. 36, br. 2, str. 71-86
|
26
|
Montgomery, D.C. (2005) Design and analysis of experiments. New York: John Wiley & Sons
|
|
Radev, R. (2013) Numerička istraživanja potreba za pripremnim operacijama za slučaj toplog kovanja aksijalno simetričnih otkovaka # Numerical investigations regarding necessity of preforming steps for hot closed die forging of axisymmetrical parts. Journal for Technology of Plasticity, vol. 38, br. 2, str. 125-131
|
|
Samołyk, G., Pater, Z. (2005) Use of SLFET for design of flash gap with V-notched lands in a closed-die forging. Journal of Materials Processing Technology, 162-163: 558-563
|
|
Sedighi, M., Pourbashiri, M. (2014) Variable gutter technique as a novel method to reduce waste material in closed die-forging process. Journal of Mechanical Science and Technology, 28(12): 5129-5134
|
|
Semenov, E.I. (1992) Forging and bulk forming. Moscow: Vishaja shkola, in Russian
|
|
Sleeckx, E., Kruth, J.P. (1992) Review of flash design rules for closed-die forgings. Journal of Materials Processing Technology, 31(1-2): 119-134
|
|
Spur, G., Schmoeckel, D. (1984) Handbuch der Fertigungstechnik, Umformen. Wien - München: Carl Hanser Verlag, in German
|
|
Teterin, G.P., Polukhin, P.I. (1979) Basics of optimization and automatization of the technological processes design in hot bulk stamping. Moscow: Mashinostroenie, in Russian
|
1
|
Tomov, B., Radev, R., Gagov, V. (2004) Influence of flash design upon process parameters of hot die forging. Journal of Materials Processing Technology, 157-158: 620-623
|
|
Vazquez, V., Altan, T. (2000) New concepts in die design - physical and computer modeling applications. Journal of Materials Processing Technology, 98(2): 212-223
|
|
|
|