Joining with Electrochemical Support: Cold Pressure Welding of Copper – Weld Formation and Characterization

Article Preview

Abstract:

Cold pressure welding is a versatile process that can be used to weld most metals. It is, however, difficult to achieve a weld at room temperature through the application of pressure. As in every welding process, several different parameters have to be considered: the metals to be welded and their properties in terms of surface condition, cleanliness, strength of the metal, and so on. The surface condition and surface preparation methods are the most important parameters, since the cold weld is based solely on the contact between the two metal surfaces that are involved. Joining with electrochemical support (ECUF) is a new approach that overcomes most of the current process barriers and limitations through optimized electrochemical surface treatment and an improved process technology based on a pilger roll. This paper provides an overview of the ECUF process and current research results on the pressure welding of pure copper (CW004A). The formation of the weld has been investigated and the welding interface characterized in respect of its microstructure.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 966-967)

Pages:

453-460

Citation:

Online since:

June 2014

Export:

Price:

* - Corresponding Author

[1] Davis, E. and Holmes, E.: The Pressure-Welding Characteristics of some Copper-Base Alloys, Journal of the Institute of Metals 77 (7), 1950, pp.185-206.

Google Scholar

[2] Mori, K. -i., Bay, N., Fratini, L., Micari, F., Tekkaya, A. E.: Joining by plastic deformation, CIRP Annals - Manufacturing Technology 62 (2), 2013, pp.673-694.

DOI: 10.1016/j.cirp.2013.05.004

Google Scholar

[3] Tylecote, R. F.: Investigation on Pressure Welding. British Welding Journal 1, 1954, pp.117-135.

Google Scholar

[4] Schmidt, H. C. and Homberg, W.: Hybrid - Neue Werkstoffe und Prozesse für den Leichtbau. In: Brosius, A. (Ed. ), 20. Sächsische Fachtagung Umformtechnik. 2013, pp.25-32.

Google Scholar

[5] Seo, M., Ishikawa, Y., Kodaira, M., Sugimoto, A., Nakayama, S., Watanabe, M., Furuya, S., Minamitani, R., Miyata, Y., Nishikata, A., Notoya, T.: Cathodic reduction of the duplex oxide films formed on copper in air with high relative humidity at 60 °C. Corros. Sci. 47, 2005, p.2079–(2090).

DOI: 10.1016/j.corsci.2004.09.016

Google Scholar

[6] Chan, H. Y. H., Takoudis, C. G., Weaver, M. J.: Oxide Film Formation and Oxygen Adsorption on Copper in Aqueous Media As Probed by Surface-Enhanced Raman Spectroscopy. J. Phsy. Chem. B. 103, 1999, pp.357-365.

DOI: 10.1021/jp983787c

Google Scholar

[7] Gilbreath, W. P. and Sumsion, H.: Solid-phase welding of metals under high vacuum. Journal of Spacecraft and Rockets 3 (5), 1966, pp.674-679.

DOI: 10.2514/3.28512

Google Scholar

[8] Sherwood, W. and Milner, D.: The Effect of Vacuum Machining on the Cold Welding of Some Metals, Journal of the Institute of Metals 97, 1969, pp.1-5.

Google Scholar

[9] Zhang, W. and Bay, N.: Cold welding - experimental investigation of the surface preparation methods, Welding Journal 76 (8), 1997, p.326-s-330-s.

Google Scholar