The Study of the Influence of Tool Wear on Cutting Temperature in Diamond Ultra-Precision Cutting of Aluminum Alloy Mirror

Yuan Jing Zhang; Guo Jun Dong; Ming Zhou

doi:10.4028/www.scientific.net/KEM.693.982

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HomeKey Engineering MaterialsKey Engineering Materials Vol. 693The Study of the Influence of Tool Wear on Cutting...

The Study of the Influence of Tool Wear on Cutting Temperature in Diamond Ultra-Precision Cutting of Aluminum Alloy Mirror

Abstract:

This paper performed a series of finite element method (FEM) simulation to investigate the influence of the tool wear on the cutting temperature in the diamond ultra-precision cutting of the aluminum alloy mirror. The two-dimensional FEM model including the diamond tool with the different average width of wear land on flank face was established. A series of ultra-precision cutting experiments using different cutting distance was performed. The tool wear was detected by scanning electron microscopy (SEM), and the cutting temperature was detected by infrared thermal imager. The comparison of the simulation investigations and the experimental investigations was done. The results revealed that the cutting temperature increases with an increase of the average width of wear land on flank face in the FEM simulation. And in the ultra-precision cutting experiments the diamond tool wear becomes severe as the cutting distance increases, meanwhile the severe tool wear results in the higher cutting temperature. Consequently the FEM simulations prove to be right.

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Periodical:

Key Engineering Materials (Volume 693)

Pages:

982-989

DOI:

https://doi.org/10.4028/www.scientific.net/KEM.693.982

Citation:

Cite this paper

Online since:

May 2016

Authors:

Yuan Jing Zhang*, Guo Jun Dong, Ming Zhou

Keywords:

Aluminum Alloy Mirror, Cutting Temperature, Tool Wear, Ultra-Precision Cutting

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* - Corresponding Author

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