Mathematical Modeling of Friction Plug Welding with Preheating Effect

N. Rajesh Jesudoss Hynes; P. Nagaraj; P. Thanga Kumar

doi:10.4028/www.scientific.net/AMR.984-985.600

Paper Titles

Evaluation of Energy Model Using Hypergeometry in Friction Stir Welding
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Thermal Analysis on Joining of Dissimilar Metals by Friction Stud Welding
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Mathematical Model to Predict Heat Flow in Underwater Friction Stud Welding
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Mathematical Modeling of Friction Plug Welding with Preheating Effect
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Effect of Process Parameters during Friction Stir Welding of Al 6063 Alloy
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Developing a Mathematical Model to Predict Tensile Properties of Friction Welded AISI 1035 Grade Steel Rods
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The Microhardness Analysis of Friction Welded AISI 52100 Grade Carbon Steel Joints
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Effects of Porosity on Strength of Aluminum Alloy 2219
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HomeAdvanced Materials ResearchAdvanced Materials Research Vols. 984-985Mathematical Modeling of Friction Plug Welding...

Mathematical Modeling of Friction Plug Welding with Preheating Effect

Abstract:

Friction plug welding, a recent variation of friction welding is a process of joining of two similar or dissimilar materials. The joint efficiency can be enhanced by applying external heat source or pre-heating at the work piece surfaces. Heat flux generation at intermediate surface is computed due to friction between the materials considering the co-efficient of friction. The land width is varied by varying the diameter of the plug to find its effect on the temperature profile. Analytical modeling is carried out with and without the effect of pre-heating. Temperature distribution in the work piece was calculated for different plug diameter with different values of pre-heating temperature ranging from 300oC-600oC. It is observed that while decreasing the land width there is a linear fall in temperature profile. With preheating, higher peak temperature is achieved at less friction time. High quality weld could be achieved with less processing time.

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Periodical:

Advanced Materials Research (Volumes 984-985)

Pages:

600-603

DOI:

https://doi.org/10.4028/www.scientific.net/AMR.984-985.600

Citation:

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Online since:

July 2014

Authors:

N. Rajesh Jesudoss Hynes*, P. Nagaraj, P. Thanga Kumar

Keywords:

Friction Plug Welding, Heat Flux, Land Width, Pre-Heating, Temperature Distribution

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* - Corresponding Author

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