Semester

Fall

Date of Graduation

2012

Document Type

Thesis

Degree Type

MS

College

Statler College of Engineering and Mineral Resources

Department

Industrial and Managements Systems Engineering

Committee Chair

Rashpal S. Ahluwalia

Committee Co-Chair

Majid Jaridi

Committee Member

Donald J. Scott

Abstract

The objective of this thesis is to design and develop a software tool that analyzes the incoming raw material inspection data obtained from a Coordinate Measuring Machine (CMM) and estimates feature variation created within the manufacturing process i.e. from the raw material stage to finished stage. This tool is used not only to disposition whether a lot is conforming or non-conforming, but also to provide the root installation operators an ideal N-angle, Leading Edge Angle (LEA) and Trailing Edge Angle (TEA) target that maximize the yield of the lot after further processing. The tool also helps reduce the number of airfoil sections which need to be inspected both at In-Process and Final CMM inspection stages, thereby saving a considerable amount of inspection time as well as providing estimated cost savings of over a million dollars a year to the business.

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