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Wear of Diamond Composite Materials during Rock Destruction

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Abstract

In this paper we study the effect of the structure of a composite diamond-containing material (CDM) with a metal binder (Ni–Sn) obtained by resistive electrosintering under pressure (up to 300 MPa) on the intensity of its wear when cutting sandstone from the Torez deposit. Using the experimental stand, the CDM elements were tested for wear resistance of diamond-containing functional elements with various degrees of diamond reinforcement. For the first time, the magnetic and morphometric characteristics of the collected destruction products of the Torez deposit sandstone and the wear of functional elements with CDM on a metal basis (sludge), which were obtained upon its separation in a magnetic field, were determined. It was determined that the sludge can be divided in a magnetic field into fractions that differ in specific magnetic susceptibility up to 153 times. The fraction with high specific magnetic susceptibility of (1500–9500) × 10–8 m3/kg is only 0.44–0.80 wt % of sludge while the fraction with specific magnetic susceptibility of (3.9–8.8) × 10–8 m3/kg is 96.06–97.99 wt %. Using X-ray fluorescence spectrometry in the sludge, the content of CDM binder particles was determined (from 0.120 to 0.741 wt %) depending on the distribution of the reinforcing diamond fraction on the operating surface of the functional element. A granulometric classification of sludge particles obtained by cutting rock was performed, based on which the size distributions of the projections of sludge particles were determined, and the medians of their size distributions vary from 17.35 to 57.18 µm depending on the degree of diamond reinforcement of the operating surface of the functional elements of rock cutting tools.

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Authors and Affiliations

  1. Bakul Institute of Superhard Materials, National Academy of Sciences of Ukraine, 04074, Kyiv, Ukraine

    A. S. Vasylchuk, A. L. Maystrenko, G. A. Petasyuk, E. P. Vynohradova, G. D. Ilnitska, N. A. Oleinyk, A. P. Zakora & A. S. Manohin

  2. Institute of Sorption and Problems of Endoecology, National Academy of Sciences of Ukraine, 03164, Kyiv, Ukraine

    O. I. Zakutevskyi

Authors
  1. A. S. Vasylchuk
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  2. A. L. Maystrenko
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  3. G. A. Petasyuk
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  4. E. P. Vynohradova
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  5. G. D. Ilnitska
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  6. N. A. Oleinyk
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  7. O. I. Zakutevskyi
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  8. A. P. Zakora
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  9. A. S. Manohin
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Correspondence to A. L. Maystrenko.

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Translated by A. Ivanov

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Vasylchuk, A.S., Maystrenko, A.L., Petasyuk, G.A. et al. Wear of Diamond Composite Materials during Rock Destruction. J. Frict. Wear 42, 454–460 (2021). https://doi.org/10.3103/S1068366621060131

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  • DOI: https://doi.org/10.3103/S1068366621060131

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