Skip to main content
Log in

Trends in Increasing the Capacity of Electric Furnaces for Ferroalloy Smelting

  • Published:
Steel in Translation Aims and scope

Abstract

This article analyzes smelting parameters of mass scale ferroalloys upon increase in furnace capacity on the basis of domestic and foreign data. It has been demonstrated that upon increase in the power of furnace transformers, the energotechnological parameters of furnaces operating by slagging and non-slagging carbothermic process are impaired. In addition, increase in the power of furnace transformers does not result in adequate increase in the furnace efficiency, since this is not equivalent to the expected increase in active power in the bath of ferroalloy furnace, which is unfavorable for the efficiency. The methods of increase in the operation efficiency of ferroalloy electric furnaces are considered.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

REFERENCES

  1. Russian market of ferroalloys in 2021: Indicators and forecasts, Tebiz Group. https://tebiz.ru/analiz-rynkov-ferrosplavov. Cited March 31, 2021.

  2. Leont’ev, L.I., Zhuchkov, V.I., Zhdanov, A.V., and Dashevskii, V.Ya., Ferroalloy production in Russia, Steel Transl., 2015, vol. 45, no. 10, pp. 773–777. https://doi.org/10.3103/S0967091215100101

    Article  Google Scholar 

  3. Pavlov, A.V., Ostrovskii, D.Ya., Aksenova, V.V., and Bishenov, S.A., Current state of ferroalloys production in Russia and CIS, Steel Transl., 2020, vol. 50, no. 8, pp. 526–530. https://doi.org/10.3103/S0967091220080094

    Article  Google Scholar 

  4. Ferroalloy market in Russia in 2017–2022: Figures, trends, and forecast. https://tk-solutions.ru/russia-rynok-ferrosplavov. Cited November 5, 2022.

  5. Zhuchkov, V.I., Leontiev, L.I., and Dashevsky, V.Ya., Situation and development of ferroalloys metallurgy in Russia, KnE Mater. Sci., 2019. https://knepublishing.com/index.php/KnE-Materials/article/view/3948. Cited January 22, 2020.

  6. Serov, G.V., A century of Russian electroferroalloy production, Steel Transl., 2010, vol. 40, no. 7, pp. 647–654. https://doi.org/10.3103/S0967091210070107

    Article  Google Scholar 

  7. Grishchenko, S.G., Kutsin, V.S., Kravchenko, P.A., Soloshenko, V.P., Bespalov, O.I., and Kudriavtsev, S.L., Ferroalloy industry of ukraine: current status, development trends and future prospects, Proc. Fourteenth Int. Ferroalloys Congress: Energy Efficiency and Environmental Friendliness Are the Future of the Global Ferroalloy Industry, Infacon 2015, Kiev, 2015, pp. 1–6.

  8. Degel, R., Fröhling, C., Köneke, M., Hecker, E., Oterdoom, H., and van Niekerk, A., History and new milestones in submerged arc furnace technology for ferroalloy and silicon production, Proc. Fourteenth Int. Ferroalloys Congress: Energy Efficiency and Environmental Friendliness Are the Future of the Global Ferroalloy Industry, Infacon 2015, Kiev, 2015, pp. 7–16.

  9. Shkirmontov, A.P., Development of design and engineering decisions for improving the parameters of ferroalloy electric furnaces, Konstruktorskoe Byuro, 2012, no. 6, pp. 37–71.

  10. Shkirmontov, A.P., Ore-thermal furnaces for smelting ferrosilicon, ferromanganese, and silicomanganese, Chern. Metall.: Byull. Nauchn.-Tekh. Inf., 1980, no. 10, pp. 28–37.

  11. Shor, V.I., Evteeva, V.F., Shkirmontov, A.P., et al., Production of steel and ferroalloy in capitalist and developing countries in 1981–1985, Chern. Metall.: Byull. Nauchn.-Tekh. Inf., 1986, no. 20, pp. 2–24.

  12. Shkirmontov, A.P., Tret’yakov, E.V., Morzhin, A.F., et al., Production of steel and ferroalloys in capitalist and developing countries in 1990, Chern. Metall.: Byull. Nauchn.-Tekh. Inf., 1991, no. 10, pp. 4–10.

  13. Shkirmontov, A.P., Tret’yakov, E.V., Morzhin, A.F., et al., Production of steel and ferroalloys in capitalist and developing countries in 1991, Chern. Metall.: Byull. Nauchn.-Tekh. Inf., 1992, no. 11, pp. 3–27.

  14. Degel, R., Kenpken, J., Kunze, J., and Köning, R., Design of modern large capacity feni smelting plant, Proc. Eleventh Int. Ferroalloys Congress, Infacon 11, New Dehli, 2007, pp. 605–620.

  15. Shevchenko, V.F., Sovershenstvovanie tsekhov i oborudovaniya ferrosplavnogo proizvodstva (Improvement of Production Halls and Equipment of Ferroalloy Industry), Moscow: Metallurgiya, 1997.

  16. Svenchanskii, A.D. and Smelyanskii, M.Ya., Elektricheskie promyshlennye pechi (Electric Industrial Furnaces), Moscow: Energiya, 1970, vol. 2.

  17. Dantsis, Ya.B., Katsevich, L.S., Zhilov, G.M., et al., Korotkie seti i elektricheskie parametry dugovykh elektropechei. Spravochnik (Short Circuits and Electrical Parameters of Electric Arc Furnaces), Moscow: Metallurgiya, 1974.

  18. Shkirmontov, A.P., Effect of the electrode diameter on electrical resistance of the bath of ferroalloy furnace, Elektrooborudovanie: Ekspluatatsiya Remont, 2011, no. 4, pp. 42–49.

  19. Zhuchkov, V.I., Smirnov, L.A., Zaiko, V.P., and Voronov, Yu.I., Tekhnologiya margantsevykh ferrosplavov (Technology of Manganese Ferroalloys), vol. 1: Vysokouglerodistyi ferromarganets (High-Carbon Ferromanganese), Yekaterinburg: Ural. Otd. Ross. Akad. Nauk, 2007.

  20. Folmo, G., Perdon, C., Hitter, T., Ishak, R., Wasser, F., and Haaland, D., Furnace management in eramet manganese during the 2009 crisis, Proc. Twelfth Int. Ferroalloys Congress, Infacon XII, Helsinki, 2010, pp. 521–530.

  21. Technology of electric-furnace ferromanganese. https://metallurgy.zp.ua/tehnologiya-elektropechnogo- ferromargantsa/. Cited December 24, 2017.

  22. Tangstad, M., Ichihara, K., and Ringdalen, E., Pretreatment unit in ferromangenese production, Proc. Fourteenth Int. Ferroalloys Congress Infacon XIV, Kiev, 2015, pp. 99–106.

  23. Jonker, A.P. and Broadbent, M., Implementation of Tenova preheating technology at JSC Kazchrome, Proc. Fourteenth Int. Ferro Alloys Congress, Infacon XIV, Kiev, 2015, pp. 48–51.

  24. Zhuchkov, V.I., Rozenberg, V.L., Elkin, K.S., and Zel’berg, B.I., Energeticheskie parametry i konstruktsii rudovosstanovitel’nykh elektropechei (Energy Parameters and Designs of Ore-Thermal Electric Furnaces), Chelyabinsk: Metall, 1994.

  25. Shkirmontov, A.P., Energotekhnologicheskie parametry vyplavki ferrosplavov v elektropechakh (Energy and Technological Parameters of Smelting Ferroalloys in Electric Furnaces), Moscow: Mosk. Inst. Stalei i Splavov, 2018.

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to A. P. Shkirmontov.

Additional information

Translated by I. Moshkin

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Shkirmontov, A.P. Trends in Increasing the Capacity of Electric Furnaces for Ferroalloy Smelting. Steel Transl. 52, 1154–1158 (2022). https://doi.org/10.3103/S0967091222120117

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.3103/S0967091222120117

Keywords:

Navigation