ISIJ International
Online ISSN : 1347-5460
Print ISSN : 0915-1559
ISSN-L : 0915-1559
Ironmaking
Improvement in Reduction Behavior of Sintered Ores in a Blast Furnace through Injection of Reformed Coke Oven Gas
Kenichi Higuchi Shinroku MatsuzakiKoji SaitoSeiji Nomura
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2020 Volume 60 Issue 10 Pages 2218-2227

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Abstract

As an innovative route to mitigating CO2 emissions in ironmaking, increasing the hydrogen reduction in a blast furnace is promising. One possible method is the shaft injection or blast tuyere injection of coke oven gas (COG) with its hydrogen concentration enhanced by steam-reforming methane and tar. Therefore, the reduction behavior of sintered ores in a blast furnace by injecting reformed COG was investigated using a softening-melting tester and counter-current reaction simulator (BIS). The shaft injection of reformed COG promoted the reduction and improved the permeability of the ore layer, particularly in the wall area of the blast furnace. An injection rate larger than 200 Nm3/t-HM was required for reformed COG for a limiting intermediate distribution ratio of injection gas lower than 20% in a large blast furnace. Unchanged shaft temperature and increased hydrogen reduction were observed during the shaft injection of hot reformed COG in the BIS test. The water-gas shift reaction below the temperature of the thermal reserve zone was insignificant even for the shaft injection of reformed COG. As for tuyere injection, direct reduction was decreased by increasing the injection rate of reformed COG from tuyere. The injection of COG with or without reforming from tuyere reduced the carbon consumption of the blast furnace by 10 kg/t-HM. The influence of the composition of COG on carbon consumption was insignificant. Direct observation of hydrogen reduction revealed a decrease in flooding molten slag in the upper coke layer during reduction, thus explaining the improved permeability of the ore layers.

Changes in gas composition during the shaft injection of reformed COG. (a); (H2·CO2)/(H2O·CO), (b); H2 utilization, (c); CO utilization. (Online version in color.) Fullsize Image
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© 2020 The Iron and Steel Institute of Japan.

This is an open access article under the terms of the Creative Commons Attribution-NonCommercial-NoDerivs license.
https://creativecommons.org/licenses/by-nc-nd/4.0/
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