MATERIALS TRANSACTIONS
Online ISSN : 1347-5320
Print ISSN : 1345-9678
ISSN-L : 1345-9678
A Design Methodology for Casting Ladle to Minimize Air Entrapment and Oxide Inclusion: An Application to Permanent Mold Casting Process
Jaehoon ChoiTaekyung KimHoyoung HwangShinill Kang
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2019 Volume 60 Issue 12 Pages 2562-2568

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Abstract

In this study, we proposed a design methodology for a ladle with flow characteristics that minimize air entrapment and oxidation during the pouring of molten aluminum in the casting process, and experimentally analyzed how filling behavior affects the porosity and mechanical properties of the cast product. To confirm the validity of the proposed ladle design, we performed a numerical analysis based on the solution algorithm for transient fluid flow to investigate mold filling behavior using the proposed ladle. We fabricated a ladle based on the design, and gravity cast the test specimens. Computed tomography was used to analyze the effects of the ladle’s pouring characteristics on porosity. Tensile tests were performed to evaluate the mechanical properties of cast specimens. The designed ladle reduced casting porosity and improved the mechanical properties of the cast product.

Fig. 2 (a) A conventional ladle, (b) mold filling simulation by the conventional ladle, (c) surface oxide disruption and molten metal splashing due to surface turbulence when mold filling using the conventional ladle, (d) cross-section of A-A′, (e) the proposed ladle with the designed dimensions (f) mold filling simulation using the proposed ladle, (g) minimization of surface turbulence and air aspiration when mold filling using the proposed ladle, and (h) cross-section of B-B′. Fullsize Image
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© 2019 The Japan Institute of Metals and Materials
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