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Title: Generation and Use of Thermal Energy in the U.S. Industrial Sector and Opportunities to Reduce its Carbon Emissions

Technical Report ·
DOI:https://doi.org/10.2172/1334495· OSTI ID:1334495
 [1];  [2];  [2];  [2];  [3];  [2]
  1. National Renewable Energy Lab. (NREL), Golden, CO (United States). Strategic Energy Analysis Center
  2. Idaho National Lab. (INL), Idaho Falls, ID (United States)
  3. National Renewable Energy Lab. (NREL), Golden, CO (United States)

The industrial sector was the third-largest source of direct U.S. greenhouse gas (GHG) emissions in 2014 behind electricity generation and transportation and accounted for roughly 20% of total emissions (EPA 2016). The Energy Information Administration (EIA) projects that total U.S. energy consumption will grow to about 108 exajoules (1 EJ = 1018 J) or 102 quads (1 quad = 1015 British thermal units) in 2025, with nearly all of the growth coming from the industrial sector (DOE 2015b). Energy consumption in the industrial sector is forecast to increase to 39.5 EJ (37.4 quads)—a 22% increase, exceeding 36% of total energy consumption in the United States. Therefore, it is imperative that industrial GHG emissions be considered in any strategy intent on achieving deep decarbonization of the energy sector as a whole. It is important to note that unlike the transportation sector and electrical grid, energy use by industry often involves direct conversion of primary energy sources to thermal and electrical energy at the point of consumption. About 52% of U.S. industrial direct GHG emissions are the result of fuel combustion (EPA 2016) to produce hot gases and steam for process heating, process reactions, and process evaporation, concentration, and drying. The heterogeneity and variations in scale of U.S. industry and the complexity of modern industrial firms’ global supply chains are among the sector’s unique challenges to minimizing its GHG emissions. A combination of varied strategies—such as energy efficiency, material efficiency, and switching to low-carbon fuels—can help reduce absolute industrial GHG emissions. This report provides a complement to process-efficiency improvement to consider how clean energy delivery and use by industry could reduce GHG emissions. Specifically, it considers the possibility of replacing fossil-fuel combustion in industry with nuclear (specifically small modular reactors [SMRs]), solar thermal (referred to herein as solar industrial process heat [SIPH]), and geothermal energy sources. The possibility of applying electrical heating and greater use of hydrogen is also considered, although these opportunities are not discussed in as much detail.

Research Organization:
Idaho National Lab. (INL), Idaho Falls, ID (United States); National Renewable Energy Lab. (NREL), Golden, CO (United States)
Sponsoring Organization:
USDOE Office of Nuclear Energy (NE), Nuclear Reactor Technologies (NE-7). Office of Advanced Reactor Technologies (ART); USDOE Office of Energy Efficiency and Renewable Energy (EERE). Office of Strategic Programs
DOE Contract Number:
AC07-05ID14517; AC36-08GO28308
OSTI ID:
1334495
Report Number(s):
INL/EXT-16-39680; NREL/TP-6A50-66763
Country of Publication:
United States
Language:
English