品質工学
Online ISSN : 2189-9320
Print ISSN : 2189-633X
ISSN-L : 2189-633X
開発と研究
八イポイドギヤ高速加工条件の最適化
三石 智洋坂東 武夫
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ジャーナル フリー

2013 年 21 巻 3 号 p. 16-23

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A study of the optimization of high-speed cutting conditions for machining the hypoid gears used in the differential units of automobiles was performed. In the past, as the tooth-cutting of hypoid gears is very complex, machining conditions were evaluated by repeatedly testing separate factors and evaluating the condition of the cutting tool and the cutting accuracy. In this study, we attempted to break away from the conventional evaluation method by performing parameter design. An initial evaluation was performed using electric power consumption and the amount of metal removed as intrinsic functions. However, as the cutting mechanism differs from the mechanism in general machining, a new type of analysis which can clearly express the machining characteristics was proposed. In this analysis, the mechanism was examined in terms of how the cutting tool and the object to be cut make contact, noting that the cutting load varies and that cutting is performed intermittently, and these two properties were reflected in the parameter design. The results demonstrated the effectiveness of this approach, providing one example of a versatile method that is applicable not only to gear machining but also to the machining of various cutting tool shapes and various machining mechanisms.

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© 2013 一般社団法人 品質工学会
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