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Reliability analysis applied to structural ceramic blocks

Confiabilidade estrutural aplicada a blocos cerâmicos

Abstract

The Brazilian National Standard for structural masonry considers the compressive strength as the most important factor for design of structures. For the use of ceramic blocks, NBR 15812-1 (ABNT, 2010ASSOCIAÇÃO BRASILEIRA DE NORMAS TÉCNICAS. NBR 15812-1: alvenaria estrutural: bloco cerâmico: parte 1: projetos. Rio de Janeiro, 2010.) recommends that the prism/wall efficiency factor should be at least 0.70. For that, it is important to assess the geometrical and mechanical properties of blocks and the mechanical properties of mortar, as the failure mechanism of prisms is associated with internal stresses in the brick-mortar interface. Although this design strategy has been successfully implemented, it does not consider a series of uncertainties in the production of the block and in the masonry construction process. Taking this into consideration, this paper aims to provide a statistical and reliability assessment of blocks produced by a specific manufacturer, between February and April 2014. Experimental measurements and tests provided data to a statistical characterization of dimensional parameters and compressive strength. A reliability-based evaluation was then carried out to describe the probabilistic performance of masonry subjected to compression by using First Order Reliability Method (FORM) and Monte Carlo simulation.

Keywords:
Structural masonry; Statistical inference; Structural reliability

Resumo

A normatização Brasileira para alvenaria estrutural considera a resistência à compressão como o fator mais importante para o projeto de estruturas. Para a utilização de blocos cerâmicos, a NBR 15812-1 (ABNT, 2010ASSOCIAÇÃO BRASILEIRA DE NORMAS TÉCNICAS. NBR 15812-1: alvenaria estrutural: bloco cerâmico: parte 1: projetos. Rio de Janeiro, 2010.) recomenda que o fator de eficiência prisma/parede seja pelo menos 0,70. Para atingir este fator de eficiência, é importante avaliar as propriedades geométricas e mecânicas dos blocos e as propriedades mecânicas da argamassa, uma vez que o mecanismo de falha dos prismas está associado a tensões internas na interface tijolo-argamassa. Embora esta metodologia de projeto tenha sido implementada com sucesso, ela desconsidera uma série de incertezas intrínsecas ao processo de produção do bloco e da execução da estrutura. Desta forma, este artigo propõe uma avaliação estatística e de confiabilidade estrutural de blocos produzidos por um fabricante específico, entre fevereiro e abril de 2014. A partir de medidas e testes experimentais foram obtidos dados para uma caracterização estatística de parâmetros dimensionais e da resistência à compressão. Realizou-se uma avaliação baseada em confiabilidade, com o objetivo de descrever o desempenho probabilístico de alvenaria submetida à compressão, utilizando o Método de Confiabilidade de Primeira Ordem (FORM) e a simulação de Monte Carlo.

Palavras-chaves:
Alvenaria Estrutural; Inferência estatística; Confiabilidade estrutural

Introduction

Structural Masonry is a composite material made of units e.g. ceramic blocks and mortar, which, according to NBR 15270-2 (ABNT, 2005ASSOCIAÇÃO BRASILEIRA DE NORMAS TÉCNICAS. NBR 15270-2: componentes cerâmicos: parte 2: blocos cerâmicos para alvenaria estrutural: terminologia e requisitos. Rio de Janeiro, 2005.), can withstand a stress of at least 3 MPa. The Brazilian standard considers prism compressive strength as the most important criterion to determine the characteristic compressive strength of the masonry (fk). A prism consists of two ceramic blocks, with a bed joint of about 10 mm and its compressive strength is determined by applying a load, at constant velocity, until 50% of the failure load and then increasing this velocity so that the failure occurs within 1 to 2 minutes. Alternatively, current international standards (EUROPEAN…, 2005EUROPEAN COMMITTEE FOR STANDARDIZATION. EN 1996-1-1: eurocode 6: design of masonry structures: part 1-1: general rules for reinforced and unreinforced masonry structures. Brussels, 2005.; JOINT…, 2001JOINT COMMITTEE ON STRUCTURAL SAFETY. Probabilistic Model Code. Zürich, 2001.) propose semi-probabilistic models, which correlate the compressive strength of masonry to the resistances of the block and mortar components, through a power function.

These empirical models have been successfully implemented and enhanced by several authors. Sýkora and Holický (2010)SÝKORA, M.; HOLICKÝ, M. Probabilistic model for Masonry Strength of Existing Structures. Engineering Mechanics, v. 17, n. 1, p. 61-70, 2010. applied a probabilistic model based on destructive and non-destructive tests to determine the strength of historical masonry structures. Mann (1982)MANN, W. Statistical Evaluation of Tests on Masonry by Potential Functions. In: INTERNATIONAL BRICK MASONRY CONFERENCE, 6., Rome, 1982. Proceedings… Rome, 1982., Dayaratnam (1987)DAYARATNAM, P. Brick and Reinforced Brick Structures. New Delhi: Oxford and IBH, 1987. and Kaushik, Rai and Jain (2007)KAUSHIK, H. B.; RAI, D. C.; JAIN, S. K. Stress-Strain Characteristics of Clay Brick Masonry Under Uniaxial Compression. Journal of Materials in Civil Engineering ASCE, v. 19, n. 9, p. 899-1561, 2007. proposed similar equations to the one presented by EN 1996-1-1 (EUROPEAN…, 2005EUROPEAN COMMITTEE FOR STANDARDIZATION. EN 1996-1-1: eurocode 6: design of masonry structures: part 1-1: general rules for reinforced and unreinforced masonry structures. Brussels, 2005.). Dymiotis and Gutlederer (2007)DYMIOTIS, C.; GUTLEDERER, B. M. Allowing for Uncertainties in the Modeling of Masonry Compressive Strength. Construction and Building Materials, v. 16, n. 7, p. 1385-1393, 2007. proposed a series of new models based on regression analysis involving the mortar and brick compressive strengths and several other parameters relating to the geometry of the brick units. Nagel, Mojsilovic and Sudret (2015)NAGEL, J. B.; MOJSILOVIC, N.; SUDRET, B. Bayesian Assessment of the Compressive Strength of Structural Masonry. In: INTERNATIONAL CONFERENCE ON APPLICATIONS OF STATISTICS AND PROBABILITY IN CIVIL ENGINEERING, 12., Vancouver, 2015. Proceedings… Vancouver, 2015. characterized compressive strength as a random variable, based on experimental data collected from 2009-2012, concluding that a lognormal distribution is well fitted to describe masonry compressive strength variable.

In general, it can be said that the resistance mechanism of masonry subjected to compression depends basically on the interaction between the blocks and the mortar. In this sense, most codes tend to be conservative, as they consider only the mechanical properties of materials, while overlooking qualitative parameters (such as the construction process and uncertainties in the production of the blocks). Mortar joint thickness, for instance, is governed by workmanship, and therefore can widely vary in a single building, thus impacting the compressive strength of masonry. According to Francis, Horman and Jerrems (1981)FRANCIS, A. J.; HORMAN, C. B.; JERREMS, L. E. The Effects of Joint Thickness and Other Factors on the Compressive Strength of Brickwork. In: 2nd. INTERNATIONAL BRICK MASONRY CONFERENCE, Stoke-on-Trent, 1981. Proceedings… Stoke-on-Trent, 1981., if a bed joint thickness is increased from 10 to 25 mm, the average compressive capacity of the masonry is reduced by 25%. Moreover, the dimensional parameters will also have a significant impact in the construction process. Blocks may be damaged during packaging, shipping or on the building site, thinner web and shell thickness, may increase the probability of damaging blocks, thus generating waste, while bowed blocks will increase the consumption of mortar to minimize the warpage.

According to Ramalho and Corrêa (2003)RAMALHO, M. A.; CORRÊA, M. R. S. Projeto de Edifícios de Alvenaria Estrutural. São Paulo: Editora PINI, 2003., a series of parameters should be taken into consideration before selecting structural masonry as a constructive system, otherwise this may become an expensive alternative to traditional reinforced concrete structures. The blocks currently been produced in Brazil are appropriate for the construction of 16-storey buildings, as the height of the building increases grouted masonry is required, thus having a great impact in the economic competitiveness of this system. Even though structural masonry significantly reduces the consumption and waste of materials, there are a few disadvantages in selecting this constructive system. Ramalho and Côrrea (2003)RAMALHO, M. A.; CORRÊA, M. R. S. Projeto de Edifícios de Alvenaria Estrutural. São Paulo: Editora PINI, 2003. and Roman, Mutti and Araújo (1999)ROMAN, H. R.; MUTTI, C. N.; ARAÚJO, H. N. Construindo em Alvenaria Estrutural. Florianópolis: Editora da UFSC, 1999. mention the difficulties on adapting the architectural project to new uses (restrictions on space versatility especially in commercial buildings), the interferences between architectural, hydraulic and electric projects and the need of skilled labor. Therefore, the adoption of modular coordination during the design phase and lean manufacturing in the building site is essential for the competitiveness and rationalization of the construction process. Also, selecting a manufacturer that is in conformity with industry wide policies for quality control should be taken into consideration by the builder.

The masonry sector in Brazil comprises of 6,903 industrial units, mostly small and medium sized enterprises run as family businesses, with an annual revenue of over 18 billion reais. Over the years, the National Association of the Ceramic Industry (ANICER) implemented a series of initiatives to improve its quality and efficiency, been the most significant, the Sector Program of Quality (PSQ). It requires that members enhance quality control levels on dimensional and mechanical parameters, aiming to standardize the quality, aggregate commercial value and enhance security levels, while also promoting lean manufacturing.

This paper addresses a study on the quality control of mechanical and dimensional parameters, by using statistical inference procedures, with the random variable distribution model being adjusted with a nonparametric test (Kolmogorov-Smirnov). As the focus of this paper is to assess the uncertainties in the production of the blocks and its consequent influence on the compressive strength of masonry, international standards were adopted, hence the compressive strength formulation proposed by EN 1996-1-1 was applied. The referred model is then analyzed in a reliability-based framework, with compressive strength of block (fb) as a random variable.

Goodness-of-Fit test

In order to characterize a random variable, a data set must be fitted by a statistical model, which should describe properly its distribution. Several statistical distributions can fit a data sample so, to determine which model best suits the data, a goodness-of-fit (GoF) test can be conducted. This kind of procedure provides a critical value, which represents a maximum admissible error between observations of the sample and a specific analytical model. The test also provides a hypothetical value associated with each candidate distribution, which must be smaller than a critical one, being the smaller hypothetical value an indicative of the best fitting, among candidate models.

The Kolmogorov-Smirnov test (K-S) calculates its h.v. as the maximum distance between the cumulative distribution function (CDF) and the cumulative sample histogram (Figure 1), providing a reliable test statistics, identified by Dn, in Eq. 1:

Eq. 1 D n = max 1 i n S n x i F x i

Figure 1
Empirical cumulative frequency versus theoretical CDF

Where:

xi is the ith observed value in the sample of size n, rearranged in increasing order; and

Sn(xi) is the cumulative frequency value at xi, computed by i/n.

The CDF of a theoretical candidate model is represented by Fx(xi). The K-S test is based on the cumulative histogram of the sample, consisting in an advantage over the popular Chi-Square test, which depends on the frequency histogram, being sensitive to the number of intervals (ANG; TANG, 2007ANG, A. H. S.; TANG, W. H. Probability Concepts in Engineering: emphasis on applications to civil and environmental engineering. New York: John Wiley & Sons, 2007.).

Critical values for the K-S statistics, at a significance level α, are presented in Table 1, depending on the sample size. It is noticed that increasing the significance level adopted implies in a more severe test, which imposes a closer agreement between theoretical model and data sample, bounded by a lower critical value. More details concerning goodness-of-fit tests can be found in Ang and Tang (2007)ANG, A. H. S.; TANG, W. H. Probability Concepts in Engineering: emphasis on applications to civil and environmental engineering. New York: John Wiley & Sons, 2007..

Table 1
K-S Critical Values

Structural reliability analysis

The increasing development of materials and structural modeling, and the consequent growth in the complexity of structures, demands a proper knowledge of safety levels involved in the design phase. The structural reliability theory provides methods to evaluate these safety (or risk) levels, accounting for the uncertainties inherent to the design. In structural engineering applications, the uncertainties commonly verified relate to material properties, such as compressive strength, and dimensional parameters. It refers directly to non-uniformity on the manufacturing process of structural materials and elements. In the light of probability and statistics concepts, these uncertainties are modeled as random variables, and collected together in a framework of mathematical models that estimate the probability of failure associated to a specific failure mode defined by the user. Fundamentals and applications of the structural reliability theory can be found in Melchers (1999)MELCHERS, R. E. Structural Reliability Analysis and Prediction. New York: John Wiley and Sons, 1999. Civil Engineering Series., Lemaire, Chateauneuf and Mitteau (2009)LEMAIRE, M.; CHATEAUNEUF, A.; MITTEAU, J-C. Structural Reliability. New York: John Wiley & Sons, 2009., among others.

Essentially, a structural reliability analysis involves a limit state equation (so-called failure function), some random variables and a reliability evaluation method. In general, a limit state equation G(X) represents a performance function, which measures the probability of violation of an Ultimate Limit State (ULS) or a Serviceability Limit State (SLS). G(X) positive values indicate safe events and negative values failure events. The failure modes considered in this paper represent the safety margin of probabilistic compressive strength to be exceeded by the deterministic corresponding strength. A general usual form of limit state equation relates resistance (R) and load (L) terms, as shown in Eq. 2, in which the vector X contains the n random variables associated to the problem.

Eq. 2 G X = R X 1 , X 2 , L , X n 1 , X n

Some random variables quantify the uncertainties of geometrical/mechanical properties and other design variables related to the structural element, which influence the strength term R in a failure function. On the other hand, the load term L can bring as random variable the self-weight, external mechanical loads or stresses caused by temperature variation, for instance. The correlation between r.v. also can be attached on reliability-based problems, although the literature states that adopting the variables as independent is a conservative procedure.

Since the focus of this paper consists on the analysis of compressive strength, only the strength term is going to be assumed as probabilistic, as will be discussed later.

Monte Carlo simulation

The method consists in generating ns random scenarios to be tested in the limit state function, then computing the number of failure events nf (when G(X) ≤ 0), and estimating the failure probability by Pf = nf/ns.

The random scenarios are defined by generating ns aleatory values for each random variable assumed in the analysis. Therefore, the statistical characterization of each variable and a random number generator are required. An illustrative example is presented in Figure 2, in which a thousand events are generated. Each event is tested within the limit state function, where if the strength (R) is higher than the load (L), there is a safe event. Otherwise, there is a failure event. In this hypothetical example, R and L are Gaussian distributed variables with means values 115 and 90, and standard deviation equals to 4 and 10, respectively. It is usual to adopt the notation R = N(115; 4) and L = N(90; 10).

Figure 2
Monte Carlo illustrative example assuming R = N(115; 4) and L = N(90; 10)

By its nature, Monte Carlo provides very accurate results, since an adequate number of simulations are performed. However, this method may have issues with very low failure probabilities once it will need, at least, the inverse of the failure probability number of scenarios to possibly be capable to detect one failure event, i.e., if the problem has a probability of failure equals to 10-6, a minimum of 106 scenarios must be generated and simulated. It should be regarded that the estimated Pf is also a random variable, assuming different values for each simulation of ns scenarios. Some expressions are proposed to define a minimum number of scenarios that keeps the covariance of Pf in a desirable level δ, as the one proposed in Eq. 3.

Eq. 3 n s , min = 1 δ 2 1 P f P f

First Order Reliability Method (FORM)

According to Melchers (1999)MELCHERS, R. E. Structural Reliability Analysis and Prediction. New York: John Wiley and Sons, 1999. Civil Engineering Series., reliability analysis problems can be expressed by considering a limit state function (G(X) = 0) and the adopted random variables X, being Pf exactly evaluated by the integral presented in Eq. 4:

Eq. 4 P f = P G X 0 = G X 0 f X x dx

In which fx(x) is the joint probability density function (PDF) of the random variables X. However, depending on the number of random variables, this integral is not easy to solve and numerical approximations should be applied, where Monte Carlo simulation is an option. Transformation methods, such as the First Order Reliability Method (FORM), which is analytically derived and iteratively solved, stand out as an interesting choice. The method consists in transforming all random variables (X) in its corresponding standardized normally distributed ones (Y), this is done by first applying a normal tail approximation and then reducing them to standard normal probability distribution function. It is also necessary to rewrite the limit state function for this standard normal space (G(Y) = 0). In this new space, the concept of probability of failure can be associated with the shortest distance between the new limit state function and the origin of the transformed space. This distance is known as the reliability index β and its relation with Pf is provided by Eq. 5.

Eq. 5 P f = Φ β

An advantage of this method is that it can be solved faster than Monte Carlo simulation, regarding a good level of accuracy, in several applications. Moreover, if the limit state function is linear on the random variables, these ones presenting Gaussian distribution, FORM results are exact. Figure 3 illustrates the procedure.

Figure 3
FORM illustrative Scheme: original and standard normal spaces

Another information extracted from FORM is the importance factor of each random variable, for the achieved failure probability. This information is associated with the position vector Y* and the partial derivatives of G(Y) at this point. The importance factor measures the influence of each random variable in the aleatory process.

Statistical data characterization

A total of 100 hollow blocks (nominal dimensions W x H x L - 14 x 19 x 29 cm), manufactured between February and April 2014, were evaluated for dimensional and mechanical parameters. The data sets are identified accordingly to production month, as FEB14, MAR14 and APR14, containing 35, 35 and 30 blocks, respectively. All blocks were measured, and of those a total of 40 blocks were randomly selected to assess its compressive strength (fb). Both the geometric and mechanical parameters data series were characterized as random variables and adjusted using the Kolmogorov-Smirnov test. The moments (mean and standard deviation) estimation and GoF test was carried out for the candidate distribution models, by using the in-house software StatFit (beta). Normal, Lognormal, Fréchet and Weibull models were pre-selected by using visual inference and due to its wide application in structural engineering.

Each set of blocks was individually characterized but, to describe statistically the quality control of the manufacturer within the evaluation period, a global sample of data was also addressed.

Regarding the dimensional analysis, seven parameters were measured and sampled, as follows: height [H], width [W], length [L], shell thickness [ST], web thickness [WT], rectangularity [R] and straightness of sides [SS].

Statistical parameters for the global sample are presented in Table 2, besides the K-S test results. COV denotes the coefficient of variation associated to the sample. Among the four candidate models, special attention was paid to the Normal distribution, due to its popularity and wide application in engineering problems. Hence, it can be noticed that this distribution fits properly four out of seven dimensional variables, presenting a K-S maximum error lower than the critical one, considering a 100 elements sample, at a 5% significance level.

Table 2
K-S Statistics for dimensional parameters

It is worth noting that the mean for height, length and width were smaller than the nominal dimensions expected, this might become a drawback in the adoption of modular coordination. In order to implement this constructive system, which is capable of rationalizing the building site logistics, from the design to the final product, the manufacturer may need to address necessary adjustments with the manufacturing of complementary elements (WINTER, 2005WINTER, A. C. Diretrizes Para Implantação de Sistemas Construtivos Abertos na Habitação de Interesse Social Através da Modulação. Curitiba, 2005. 150 f. Dissertação (Mestrado em Engenharia Civil) - Escola de Engenharia, Universidade Federal do Paraná, Curitiba, 2005.), which will add to the final cost of building. Also, the mean for STmin and WTmin were far below the nominal dimensions (STmin x WTmin - 8mm x 7mm), which might imply a high level of brittleness and inadequate transportation by the manufacturer, which might translate in a smaller compressive capacity of blocks.

The distribution of variables [L] and [WTmin] is best represented by a Weibull model, while the width [W] is described by a Fréchet function. The histograms and PDFs presented in Figure 5 aims to elucidate this behavior. Although the normal model was not approved for these random variables, its PDF is plotted next to the approved ones, so that it is possible to visualize the divergence between them. Regarding the histograms of [L] and [WTmin], it can be seen the prevailing of values lower to the histogram peak, which stands a rightmost position. This explains the good performance of Weibull model, which presents a right-shifted peak, with a significant left tail, unlikely the fast descending of left tail on the symmetrical Gaussian distribution. An opposite behavior to this can be observed in the results of [W], which was described by a Fréchet model.

Figure 4
Some dimensional parameters of block

Figure 5
Histograms and PDFs of global samples (side by side, from the top): height [H], width [W], length [L], shell thickness [ST], web thickness [WT], rectangularity [R], straightness of sides [SS] and compressive strength of the units [fb]

It is confirmed here that the visual inference is not enough to accurately characterize a random variable, since the visual impression is not always in agreement to the GoF result.

The dependence between dimensional parameters, due to the manufacturing process, is evaluated by statistical correlation on some pairs of variables, as presented in Figure 6.

Figure 6
Dimensional parameters analysis: correlation between data sets

In general, correlation values are not representative, but some values stand out. The one involving the imperfections [R] and [SS], around 12%, indicates a propensity to increase one parameter as the other one increases. The deviation [SS] also presents a negative correlation of -23% with the length of the block [L]. There is another pronounced value, of -19%, between [H] and [W]. This indicates that a no calibrated mold was used, causing geometrically imprecise blocks. Considering a fixed volume of material in the form, it can occur wider and shorter blocks or thinner and taller blocks.

Regarding the compressive strength (fb), some blocks on the mills FEB14, MAR14 and APR14 were tested, and the random variable was characterized by using the GoF test aforementioned. Table 3 presents the statistical parameters and K-S test result for the individual and global samples, considering each sample size, at a 5% significance level.

Table 3
K-S Statistics for compressive strength of the units (fb)

Even though most months had a standard deviation value higher than 1, it is worth noting that overall, the Gaussian distribution fits rightly the four data sets. FEB14 can be identified as the most dispersed data, and APR14 was the best month for fb parameter, due to its lower COV, around half of the other ones. This successive reduction of COV can be an indicative of a progressing on the process control by the manufacturer, indicated also by a high value of mean fb. By collecting the data together, in a global sample, it can be seen a 20% COV, associated to mean value above 8 MPa.

Histograms in Figure 7 reveal the difference between the relative frequency of occurrence on the three individual mills, despite the fact that a Gaussian model describes properly its distributions. The visual analysis is especially inefficient in these cases, considering the reduced sample sizes. The global data set behaves in a more usual way, presenting histogram bins to the right and left of the central region, which are well captured by the Normal tails.

Figure 7
Compressive strength of the units [fb], histograms and PDFs (side by side, from the top): FEB14, MAR14, APR14, GLOBAL

Reliability analysis of compressive strength

The Brazilian code, as previously stated, relies on the execution of prism tests to determine the compressive strength of masonry. Alternatively, this variable can be expressed through empirical models proposed by EN 1996-1-1 (EUROPEAN…, 2005EUROPEAN COMMITTEE FOR STANDARDIZATION. EN 1996-1-1: eurocode 6: design of masonry structures: part 1-1: general rules for reinforced and unreinforced masonry structures. Brussels, 2005.) and JCSS (JOINT…, 2001JOINT COMMITTEE ON STRUCTURAL SAFETY. Probabilistic Model Code. Zürich, 2001.). As no prims were built, equation 3.1 of Eurocode 6 was adopted, as presented in Eq. 6.

Eq. 6 f k = kf b α f m β

From this point on, for sake of completeness, the superscripts α and β are replaced by c1 and c2, as follows (Eq. 7):

Eq. 7 f k = kf b c 1 f m c 2

In which fb denotes the normalized mean compressive strength of the units, fm denotes the mean compressive strength of the mortar and fk represents the characteristic compressive strength of the masonry. The constants (c1, c2) are defined by the type of mortar and k is defined by the type of block. In this paper, was assumed general purpose mortar and following the classification of Eurocode 6, blocks belong to group 2.

Accordingly, it is proposed to evaluate the probability that the measured compressive strength of masonry (calculated with fb as a random variable) be exceeded by the nominal compressive strength of masonry. It means that this paper is not going to analyze the probability of failure for an ultimate limit state, but it is going to instead, do it for the design equation, which is used in common design practice. This kind of analysis can be useful to verify the influence of the dispersion of variables in the strength model, evaluating the safety level intrinsically associated to it. This failure function is defined by Eq. 8.

Eq. 8 G fk f b = f k , prob f b f k , nom

The deterministic term fk, nom is calculated using equation 3.2 of Eurocode 6, as follows (Eq. 9):

Eq. 9 f k , nom = 0 . 45 f b 0 , 7 f m 0 . 3

According to NBR 15270-2 (ABNT, 2005ASSOCIAÇÃO BRASILEIRA DE NORMAS TÉCNICAS. NBR 15812-1: alvenaria estrutural: bloco cerâmico: parte 1: projetos. Rio de Janeiro, 2010.) the minimum admissible compressive strength value for a clay block to be considered as structural is fb = 3 MPa and NBR 15812-1 (2010) determines that the compressive strength of the mortar (fm) should be within 1.5 MPa ≤ fm ≤ 0.7 fbk. In the proposed scenario, fk,nom is defined for the minimum admissible value of fb defined by the Brazilian code, while the probabilistic term fk,prob is assessed by Eq. 9, with fb as a random variable, accordingly to Table 3. It should be noted that fm can be adopted with any value, considering that it is a deterministic variable that does not influence the Pf obtained.

The failure probabilities, and reliability indices associated, are presented in Table 4. In applying the Monte Carlo method, the number of realizations was chosen to guarantee a 5% coefficient of variation of Pf calculated, as previously explained:

Table 4
Reliability analysis results, by using Monte Carlo and FORM

It can be seen that the three individual samples presented quite different behaviors. The failure probability tends to 10-4-10-3 by using the random variable fb from february and march mills, the same range that is also obtained if the global sampling is considered. It is noticed that mill APR14 has a much lower failure probability than the other two data sets, due to its lower COV and high mean value. It should be noted that FORM results agree with Monte Carlo, at a significantly lower computational cost. The smooth nonlinearity of the limit state Eq. 8, only due to the term fb0.7 in fk,prob, contributes to this fact. It is possible that, in strongly nonlinear limit state functions, FORM does not perform so accurately.

The tolerable failure probability values are not unanimity over the scientific/technical community in structural engineering in general. It depends on the class of the structure, the failure cost, among others. The implication of human lives and environmental risks are also determinant aspects on the definition of a required safety level. Recommendations on some normative codes just begin to appear, e.g., the ones based on Joint Committee on Structural Safety suggestions (JOINT…, 2001JOINT COMMITTEE ON STRUCTURAL SAFETY. Probabilistic Model Code. Zürich, 2001.). In the masonry design sector, it consists in a subject of relatively incipient discussion. In the present text, probabilities of failure higher than 10-3 are treated as concerning values, based on technical literature for applications in engineering. It is important to remark that the Pf evaluated in this paper refers to the probability of exceeding the nominal deterministic value of strength (Eq. 9), and does not take into account some possible safety factor applied in design procedure.

Conclusion

This paper aimed to provide a statistical characterization of some samples of structural ceramic blocks produced in the State of Alagoas, Brazil, over 2014, and its application to a probability design procedure, based in the structural reliability theory.

The inference indicated that Gaussian function was able to model the distribution of four out of seven dimensional parameters measured, being the other ones properly described by extreme-type models, as Fréchet and Weibull. The prevailing of representative tail values in these latter samples is the major reason for this behavior. Regarding the data sets of compressive strength of the units, the goodness-of-fit tests demonstrate that the Gaussian distribution fits adequately both the monthly samples and the global one.

In the analysis on the compressive strength of masonry, moderate to low values of failure probability have been observed, except for the case involving the strength of units produced in February 2014, which presented the lower performance between the data sets, leading to a failure probability around 5 x 10-3. It should be noted that the Pf values presented refer to the probability of exceeding masonry strength, when a deterministic load equals to the nominal strength is considered.

Reliability-based analysis proves to be a useful tool for industry and designers, to identifying aspects in which the manufacturing and quality inspection processes must be improved. The correlation values between dimensional parameters, for instance, provide the manufacturer the possibility to adjust its manufacturing process by modifying the clay mixtures, or even optimizing its molds.

There is another benefit of reliability-based procedures in structural design, which consists in the possibility of calibration of safety factors in design equations, aiming to achieve a user-defined target reliability index (or failure probability).

The results presented in this paper are only indicative to the probabilistic behavior of the design formulation studied. The Pf values themselves must be interpreted with caution, as they reflect the behavior of the specific statistical database addressed herein.

References

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Publication Dates

  • Publication in this collection
    Apr-Jun 2018

History

  • Received
    28 Nov 2016
  • Accepted
    09 Oct 2017
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