Abstract
The fracture behavior of copper-alloyed austempered ductile iron (ADI) was studied using metallography and fractography of selected samples. Three different grades of ADI were developed by austenitization at 900 °C for 60 min, followed by austempering for 60 min at either 270, 330, or 380 °C. The variation in austempered microstructure was determined by scanning electron microscopy of metallographically prepared samples, and structural parameters such as volume fraction of austenite, carbon content, and bainitic needle width were determined from the X-ray diffraction of powdered samples. The effect of austempering temperature on these structural parameters and on hardness, 0.2% proof stress, ultimate tensile strength (UTS), percent elongation, and impact strength was also studied. The fracture behavior under tensile and impact loading was determined by examination of the fractured surfaces and transverse cross sections near the fracture surface. The hardness, 0.2% proof stress, and UTS decrease and the impact energy increases as the austempering temperature is increased, and the morphology of the bainitic structure changes from lower to upper.
Similar content being viewed by others
References
K.L. Hayrenen, D.J. Moore, and K.B. Rundman: “Tensile and Fatigue Properties of Relatively Pure ADI,” Trans. AFS, 1992, 100, pp. 93–104.
Y.S. Lerner and G.R. Kingsbury: “Wear Resistance Properties of Austempered Ductile Irons,” J. Mater. Eng. Perform., February 1998, 7(1), pp. 48–52.
B.V. Kovacs: LdAustempered Ductile Iron: Fact and Fiction,” Mod. Cast., 1990, pp. 38–41.
J.R. Laub: “Cast Austempered Ductile Iron for High Strength and Long Wear,” Adv. Mater. Process., 1994, 145(2), pp. 12–15.
R. Harding: in Second Int. Conf. on Austempered Ductile Iron (Ann Arbor, MI), ASME Gear Research Institute, State College, PA, 1986, pp. 39–54.
U. Batra, S. Ray, and S.R. Prabhakar: “Austempering and Austempered Ductile Iron Microstructure in Copper Alloyed Ductile Iron,” J. Mater. Eng. Perf., 2003, 12(4), pp. 426–29.
D.J. Moore, T.N. Rouns, and K.B. Rundman: “Structure and Mechanical Properties of Austempered Ductile Iron,” Trans. AFS, 1985, 103, pp. 705–18.
T.S. Shih, C.S. Chang, and L.Z. Haung: “Mechanical Properties and Microstructures of Austempered Ductile Iron,” Trans. AFS, 1991, 107, pp. 793–808.
J. Aranjbal, I. Gutierrez, J.M. Rodriguez-Ibabe, and J.J. Urocla: “Influence of Heat Treatments on Microstructure and Toughness of Austempered Ductile Iron,” Mater. Sci. Technol., 1992, 11, pp. 263–73.
Z.K. Fan and R.E. Smallman: Scr. Metall. Mater., 1994, 31, pp. 137–41.
K.D. Mills: “Spheroidal Graphite Cast Iron—Its Development and Future,” Br. Foundryman, 1972, 65, p. 34.
B.D. Cullity: Elements of X-Ray Diffraction, Addison Wesley Publishing Company, Boston, MA, 1956, pp. 390–96.
N. Darwish and R. Elliot: “Austempering of Low Managanese Ductile Irons, Part 1: Processing Window,” Mater. Sci. Technol., 1993, 9, pp. 572–86.
T.N. Rouns, D.J. Moore, and K.B. Rundman: “On the Structure and Mechanical Properties of Austempered Ductile Iron,” Trans. AFS, 1984, 92, pp. 815–40.
Author information
Authors and Affiliations
Rights and permissions
About this article
Cite this article
Batra, U. Fracture behavior and mechanism in austempered ductile iron. J Fail. Anal. and Preven. 5, 75–81 (2005). https://doi.org/10.1361/154770205X65936
Received:
Revised:
Issue Date:
DOI: https://doi.org/10.1361/154770205X65936