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EMF Measurements in the Liquid Pb/PbCl2-KCl/Pb-Sb-Bi System

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Published 14 November 2015 © 2015 The Electrochemical Society
, , Citation Pavel A. Arkhipov et al 2016 J. Electrochem. Soc. 163 H30 DOI 10.1149/2.0511602jes

1945-7111/163/2/H30

Abstract

Thermodynamic properties of the PbxSb0.25*(1-x)Bi0.75*(1-x), PbxSb0.5*(1-x)Bi0.5*(1-x), PbxSb0.75*(1-x)Bi0.25*(1-x) alloys of the Pb-Sb-Bi system, with the Pb concentration ranging from 3.0 to 87.0 mol. %, were studied by measuring the EMF equilibrium values in the temperature interval from 723 to 873 K in molten lead and potassium chlorides. The Pb-SbBi system activity, activity coefficients, partial and integral thermodynamic characteristics were calculated. The dependences of the excess integral thermodynamic functions are presented.

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The usage of the nonaqueous electrolytes for galvanic elements analysis required a deeper study in the middle of the twentieth century.1 Later the method of measuring the electro moving forces was widely developed and used to define the alloys thermodynamic properties. This method is successfully applied nowadays.2 Data on the thermodynamic properties of a ternary Pb-Sb-Bi alloy are of immediate interest to develop production technology of pure lead and Pb-Bi alloys. Pure lead and Pb-Bi alloys of a desired composition are used as liquid heat carriers.3 Recycled black lead is typically accompanied by Sb (accumulators)4 and Bi (bismuth lead).5 The Sb-Bi phase diagram6 illustrates that the metals are completely miscible and do not have any invariant points. Lead concentration and temperature dependences of lead activity and its thermodynamic functions in Sb-Bi alloys of different compositions elucidate the nature of alloys formation.

Thermodynamic properties of binary Pb-Sb,711 Pb-Bi,1215 Sb-Bi1617 alloys have been widely studied. Therefore, a reliable data on the ternary Pb-Sb-Bi system have been obtained according to the borderline cases. D. Zivkovic et al.18 studied the Sb-PbBi(eutectic) system using the calorimetry method. The results obtained demonstrate small negative deviations from the Raoult law for medium and small Sb concentrations in the alloy. However, in the region of large Sb concentrations positive deviations from the ideality were observed. There is lack of information on the Pb-SbBi alloys electrode potentials values in the molten potassium and lead chlorides eutectic, which is vital to develop a lead electrorefining technology.

D. Živkovic et al. studied ternary metallic systems and considered that such systems are built of two compounds. The concentration of one metal was measured relatively to the fixed alloy of two other metals. Therefore, the thermodynamic properties of the Pb-GaSb,19 Pb-BiIn20 systems were defined.

The present work provides temperature and concentration dependences of the metal Pb-SbBi alloys electrode potentials, which makes it possible to calculate the Pb-SbBi system activity, activity coefficients, partial and integral thermodynamic characteristics, as well as to evaluate the system deviations from the ideal behavior of metal system. The Pb-SbBi alloys equilibrium potentials were measured in the KCl-PbCl2 melt (50:50 mol %).

Experimental

The Pb-SbBi alloys electrode potentials were defined by measuring the EMF of the following galvanic element in the temperature interval of 723–873 K:

Equation ([1])

Twenty compositions of the alloy, which are located at the secant lines of the concentration triangle with a constant Sb:Bi molar ratio of 1:3; 1:1; 3:1, were studied. Table I presents concentrations and weights of the alloy components.

Table I. Concentrations and weights of the samples.

  wt.% mole fraction m, g.
Alloy Pb Sb Bi Pb Sb Bi Pb Sb Bi
A1 3.36 15.75 80.89 0.03 0.24 0.73 0.29 1.36 6.99
A2 7.73 15.04 77.23 0.07 0.23 0.70 0.70 1.36 6.99
A3 13.11 14.16 72.73 0.12 0.22 0.66 1.26 1.36 6.99
A4 16.33 13.64 70.03 0.15 0.21 0.74 1.63 1.36 6.99
A5 54.58 7.40 38.02 0.52 0.12 0.36 6.97 0.95 4.85
A6 63.41 6.07 30.52 0.61 0.10 0.29 4.87 0.47 2.34
A7 72.12 4.63 23.25 0.70 0.08 0.22 7.27 0.47 2.34
A8 88.10 1.94 9.96 0.87 0.03 0.1 12.59 0.28 1.42
B1 18.16 30.12 51.72 0.15 0.425 0.425 1.93 3.20 5.50
B2 37.09 23.15 39.76 0.32 0.34 0.34 3.36 2.10 3.60
B3 38.18 22.75 39.07 0.33 0.335 0.335 3.52 2.10 3.60
B4 56.62 15.96 27.42 0.51 0.245 0.245 4.83 1.36 2.34
B5 57.62 15.60 26.78 0.52 0.24 0.24 5.03 1.36 2.34
B6 73.61 9.71 16.68 0.69 0.155 0.155 7.53 0.99 1.71
C1 22.80 49.10 28.10 0.17 0.62 0.21 2.57 5.53 3.17
C2 31.32 43.68 25.00 0.24 0.57 0.19 2.60 3.62 2.07
C3 43.73 35.79 20.48 0.35 0.49 0.16 4.43 3.63 2.07
C4 54.14 29.16 16.70 0.45 0.41 0.14 6.73 3.63 2.07
C5 62.89 23.60 13.51 0.54 0.34 0.12 6.27 2.35 1.35
C6 71.97 17.83 10.20 0.64 0.27 0.09 9.50 2.35 1.35

Experiments were carried out in a cell, which is represented in Figure 1. The Pb-SbBi alloys with different Pb concentrations were placed into the molten KCl-PbCl2 (50:50 mol %) mixture and served as a right half-cell. The lead electrode was used as a second half-cell. The electrolytes of two half-cells were separated by a porous diaphragm, which was impregnated by the salt of the same composition. Molybdenum rods (1 mm in diameter) screened by alundum tubes from the melt served as current leads to the metal electrodes. An alundum crucible was used as a container for the salt mixture. Extra pure argon provided inert atmosphere in the electrochemical cell. The alloys were prepared from antimony, bismuth and C1 grade lead (UMMC, Verkhnaya Pyshma, Russian Federation). Chemically pure reagents were used to prepare the electrolyte. A Pt-PtRh thermocouple was used to control the melt temperature.

Figure 1.

Figure 1. Electgrolytic cell scheme, 1– Pt-PtRh thermocouple; 2 – alundum crucible; 3 – quartz glass; 4 – teflon lid; 5 – devices to measure potential; 6 – diaphragm; 7 – Pb-(Sb-Bi) ternary alloy; 8 –KCl-PbCl2 electrolyte; 9 – lead electrode.

The cell was placed into a solid tile, which was heated to a desired temperature in a resistance furnace. The temperature was maintained with accuracy of ±1°C by the Varta temperature regulator. The EMF value was recorded using the APPA-109 multimeter with an input resistance of ∼10 Mohm. The set equilibrium potential was registered when the value remained constant during 60 minutes (±0.1 mV). The compositions of the metal alloys and electrolyte were controlled before and after the experiment by the atomic-absorption method. No changes were detected in the compositions of alloys and electrolyte.

Results and Discussion

Figure 2 presents the results of the studied alloys potentials measuring at different temperatures. The EMF polytherms are seen to be linear, which indicates that the alloy and the melt are in equilibrium.

Figure 2.

Figure 2. EMF isotherms of the galvanic element 1: a) PbxSb0.25*(1-x)Bi0.75*(1-x); b) PbxSb0.5*(1-x)Bi0.5*(1-x); c) PbxSb0.75*(1-x)Bi0.25*(1-x).

Table II provides the results of EMF measurements of the Pb-SbBi ternary system at 773 K and the values of dE/dT temperature coefficient.

Table II. Values of the EMF and EMF temperature coefficient of the studied galvanic elements at 773 K.

A B C
xPb, m.fr. E, mV dE/dT, mV xPb, m.fr. E, mV dE/dT, mV xPb, m.fr. E, mV dE/dT, mV
0.03 136.1 0.135 0.17 74.4 0.077 0.15 75.9 0.084
0.07 107.4 0.106 0.24 61.6 0.061 0.32 48.1 0.055
0.12 91.9 0.088 0.35 46.1 0.048 0.33 46.7 0.053
0.15 79.7 0.082 0.45 34.3 0.034 0.51 27.8 0.032
0.52 24.9 0.029 0.54 22.1 0.021 0.52 26.7 0.031
0.61 19.1 0.027 0.64 14.6 0.013 0.69 14.9 0.016
0.70 12.4 0.019
0.87 5.2 0.011

The lead activity in the Pb-SbBi alloys was calculated using the experimental data and known thermodynamic expressions21 as follows:

Equation ([2])

where

aPb is the lead activity;

F is the Faraday constant, 96495 C/mol;

E is the potential, mV;

R is the gas constant, 8.314 J/(mol·K);

T is the temperature, K.

The activity coefficient was calculated according to the following formula:

Equation ([3])

where

fPb is the activity coefficient;

xPb is the Pb mole fraction.

Table III presents the calculation results of Pb activity and activity coefficients in the Pb-SbBii,j system. The Pb activity coefficient fPb in the Pb-SbBii,j alloys becomes smaller as a Pb mole fraction decreases and becomes larger as the temperature increases. The Pb activity coefficient approaches to unity in the alloys with Pb mole fraction exceeding 0.7. A decrease in lead concentration (Pb-SbBi system) results in negative deviations from the Raoult's law. In cases when lead concentration in the alloy is less than 0.15 mole fraction, the lead activity decreases more than by 30–40% at all temperatures studied.

Table III. Pb activity and Pb activity coefficients in the Pb-SbBii,j system.

Alloy (A) PbxSb0.25*(1-x)Bi0.75*(1-x)
  Values of Pb activity and Pb activity coefficients
  723 773 873
Pb mole fraction, xPb aPb fPb aPb fPb aPb fPb
0.03 0.016 0.526 0.017 0.561 0.019 0.624
0.07 0.038 0.540 0.040 0.569 0.043 0.621
0.12 0.061 0.508 0.064 0.533 0.069 0.578
0.15 0.088 0.587 0.091 0.608 0.096 0.643
0.52 0.472 0.907 0.474 0.911 0.478 0.919
0.61 0.565 0.927 0.563 0.923 0.560 0.917
0.70 0.692 0.989 0.689 0.984 0.684 0.976
0.87 0.861 0.990 0.855 0.983 0.846 0.972
Alloy (B) PbxSb0.5*(1-x)Bi0.5*(1-x)
0.17 0.104 0.611 0.107 0.630 0.113 0.663
0.24 0.152 0.635 0.157 0.655 0.165 0.688
0.35 0.246 0.702 0.250 0.715 0.258 0.738
0.45 0.351 0.779 0.357 0.792 0.367 0.815
0.54 0.509 0.943 0.515 0.955 0.526 0.974
0.64 0.639 0.99 0.640 1.00 0.640 1.00
Alloy (C) PbxSb0.75*(1-x)Bi0.25*(1-x)
0.15 0.100 0.668 0.103 0.684 0.106 0.710
0.32 0.233 0.729 0.236 0.737 0.240 0.752
0.33 0.243 0.736 0.246 0.703 0.251 0.760
0.51 0.432 0.846 0.434 0.852 0.439 0.861
0.52 0.446 0.858 0.449 0.863 0.453 0.871
0.69 0.636 0.921 0.639 0.926 0.645 0.934

The following equations were used to calculate the Pb partial thermodynamic functions:

Equation ([4])

Equation ([5])

Equation ([6])

where

Δ is the partial Gibbs energy, J/mol;

Δ is the partial enthalpy, J/mol;

Δ is the partial entropy, J/(K·mol).

The excess thermodynamic functions of lead mixing were calculated as follows:

Equation ([7])

Equation ([8])

where

Δ is the excess partial Gibbs energy, J/mol;

Δ is the partial excess entropy, J/(K·mol).

Table IV demonstrates the calculated values of Pb thermodynamic functions in the Pb-SbBii,j alloy.

Table IV. Pb partial functions in liquid Pb-SbBii,j alloys at 773 K.

Alloy (A) PbxSb0.25*(1-x)Bi0.75*(1-x)
Pb mole fraction, xPb Δ, kJ/mol Δ, kJ/mol Δ, kJ/mol Δ, J/(K·mol) Δ, J/(K·mol)
0.03 −24.945 −4.231 −2.157 26.051 2.639
0.07 −19.698 −3.785 −1.961 20.455 2.305
0.12 −16.825 −3.273 −1.731 16.981 1.929
0.15 −14.604 −2.988 −1.602 15.823 1.724
0.52 −4.520 −0.697 −0.457 5.696 0.252
0.61 −3.432 −0.419 −0.293 5.210 0.119
0.70 −2.212 −0.223 −0.168 3.666 0.042
0.87 −0.899 −0.033 −0.030 2.123 −0.002
Alloy (B) PbxSb0.5*(1-x)Bi0.5*(1-x)
0.17 −6.930 −3.007 −1.502 14.859 1.815
0.24 −6.009 −2.392 −1.234 11.771 1.377
0.35 −4.273 −1.601 −0.873 9.262 0.841
0.45 −3.347 −1.051 −0.606 6.561 0.494
0.54 −2.234 −0.673 −0.412 4.052 0.278
0.64 −1.559 −0.371 −0.245 2.509 0.124
Alloy (C) PbxSb0.75*(1-x)Bi0.25*(1-x)
0.15 −6.533 −3.311 −1.551 16.209 2.244
0.32 −3.978 −1.857 −0.950 10.613 1.103
0.33 −3.905 −1.788 −0.920 10.227 1.051
0.51 −2.271 −0.812 −0.469 6.175 0.379
0.52 −2.163 −0.772 −0.448 5.982 0.354
0.69 −1.333 −0.267 −0.178 3.087 0.078

According to the classification of metal alloys on the basis of measuring their thermodynamic functions suggested by G. Kaptay,2223 the Pb-SbBi pseudo-binary system belongs to the "B –" type, i.e. the values of the excess partial enthalpy and the partial excess entropy are small and are close to zero.

The Pb activity coefficients of the first Pb-SbBii,j alloy homogeneous component, which were calculated using experimental data, are well described by the Margules equation21 limited to a second term of the expansion in power series (1-NPb) with the coefficients presented as the Taylor expansion24 with respect to reciprocal temperature limited to the second term of the expansion of the following form.

Equation ([9])

Equation ([10])

The equation is true for all studied temperatures and alloy compositions.

The SbBii,j activity coefficients were calculated using the Gibbs-Duhem equation:

Equation ([11])

The analytical integration of Eq. 11 considering Eqs. 9 and 10 results in the analogous equation, which coefficients are expressed in terms of Pb coefficients:

Equation ([12])

The parameters of the temperature and concentration dependences of the Pb-SbBi components activity coefficients were calculated via the system of nonlinear equations using the Newton method (Microsoft Excel 2007). The parameters values are α0 = 0,07, α1 = −203; β0 = −0,42, β1 = −75.

The mean-squared deviations of the lnf values and 95% confidence interval are sn − 3 = ±0.065 and Δ0.95 = ±0.029, respectively. The values of Gibbs energy are ±450 and ±195 J/mol at the medium temperature of the experiment, respectively.

Table V shows the activity coefficients of the second component, calculated using Eq. 12, and the SbBi activity in the PbxSb0.25*(1-x)Bi0.75*(1-x) system.

Table V. SbBi activity coefficients in the PbxSb0.25*(1-x)Bi0.75*(1-x) system.

Pb mole fraction, xPbfSbBi aSbBifSbBi aSbBifSbBi aSbBifSbBi aSbBi
  723 K 773 K 823 K 873 K
0.03 0.999 0.969 0.999 0.969 0.999 0.969 0.999 0.969
0.07 0.996 0.926 0.995 0.925 0.995 0.925 0.995 0.925
0.12 0.988 0.869 0.987 0.868 0.987 0.868 0.988 0.869
0.15 0.981 0.834 0.980 0.833 0.980 0.833 0.981 0.834
0.52 0.817 0.392 0.826 0.397 0.833 0.399 0.836 0.401
0.61 0.765 0.298 0.782 0.305 0.791 0.308 0.794 0.309
0.70 0.713 0.214 0.738 0.221 0.751 0.225 0.753 0.226
0.87 0.616 0.080 0.664 0.086 0.686 0.089 0.686 0.089

The SbBi component demonstrates negative deviations from the ideal behavior in the PbxSb0.25*(1-x)Bi0.75*(1-x) liquid alloy. The SbBi(0.25-0.75) activity coefficient is less than unity (fBi < 1) throughout the studied temperature and concentration range. Figure 3 illustrates the Pb-SbBii,j system components activity at 723, 773, 823 and 873 K.

Figure 3.

Figure 3. Pb-SbBii,j system components activity: a) PbxSb0.25*(1-x)Bi0.75*(1-x); b) PbxSb0.5*(1-x)Bi0.5*(1-x); c) PbxSb0.75*(1-x)Bi0.25*(1-x).

The composition dependences of Pb and SbBii,j activities values elucidates that the deviation from the ideal behavior is nonsymmetrical.

The following equations were used to evaluate relative partial molar values and SbBii,j excess thermodynamic functions in the Pb-Sb-Bi system (see Table VI):

Equation ([13])

Equation ([14])

Equation ([15])

Equation ([16])

Table VI. SbBi(0.25-0.75) partial functions in the PbxSb0.25*(1-x)Bi0.75*(1-x) liquid alloys at 773 K.

Pb mole fraction, xPb Δ, kJ/mol Δ , kJ/mol Δ, kJ/mol Δ, J/(K·mol) Δ, J/(K·mol)
0.03 −0.201 −0.005 −0.002 0.257 0.004
0.07 −0.495 −0.028 −0.012 0.624 0.022
0.12 −0.904 −0.082 −0.036 1.123 0.061
0.15 −1.171 −0.127 −0.056 1.444 0.093
0.52 −5.942 −1.147 −0.621 6.820 0.768
0.61 −7.636 −1.584 −0.834 8.768 0.940
0.70 −9.692 −1.953 −1.071 11.094 1.084
0.87 −15.746 −2.631 −1.574 18.187 1.225

The integral molar and excess characteristics of the Pb-SbBii,j system components mixing were calculated as follows:

Equation ([17])

Equation ([18])

Equation ([19])

Equation ([20])

Equation ([21])

Table VII provides the values of thermodynamic functions, calculated according to Equations 1721.

Table VII. Total and excess integral molar characteristics of liquid Pb-SbBii,j alloys at 773 K.

Alloy (A) PbxSb0.25*(1-x)Bi0.75*(1-x)
xPb, mole fraction Δ G, kJ/mol Δ H, kJ/mol Δ S, J/(K·mol) Δ Gexcess, kJ/mol Δ Sexcess, J/(K·mol)
0.03 −1.00 −0.07 1.20 −0.13 0.08
0.07 −1.92 −0.15 2.29 −0.29 0.18
0.12 −2.82 −0.24 3.34 −0.47 0.29
0.15 −3.27 −0.29 3.85 −0.56 0.39
0.52 −5.37 −0.54 6.26 −0.95 0.50
0.61 −5.14 −0.50 6.00 −0.87 0.44
0.70 −4.64 −0.44 5.43 −0.74 0.35
0.87 −2.84 −0.23 3.37 −0.37 0.16
Alloy (B) PbxSb0.5*(1-x)Bi0.5*(1-x)
0.17 −3.57 −0.32 4.2 −0.65 0.41
0.24 −4.34 −0.40 5.1 −0.83 0.51
0.35 −5.12 −0.50 6.0 −0.99 0.60
0.45 −5.42 −0.52 6.2 −1.04 0.61
0.54 −5.40 −0.53 6.3 −1.05 0.57
0.64 −5.05 0.48 5.9 −0.89 0.48
Alloy (C) PbxSb0.75*(1-x)Bi0.25*(1-x)
0.15 −3.95 −0.28 3.95 −0.61 0.44
0.32 −5.88 −0.47 5.88 −0.99 0.66
0.33 −5.95 −0.49 5.95 −1.02 0.67
0.51 −6.43 −0.52 6.43 −1.06 0.66
0.52 −6.41 −0.52 6.41 −1.05 0.65
0.69 −5.63 −0.44 5.63 −0.84 0.48

The values of partial and integral Gibbs energies of the Pb-SbBii,j system become more negative as the temperature increases. The excess integral Gibbs energy has the greatest negative deviation from ideality at the Pb concentration of 0.55 mole fractions (Fig. 4), the entropy maximum positive values (Table VII) are located within the same Pb concentration interval.

Figure 4.

Figure 4. Intergal thermodynamic properties of the PbxSb0.25*(1-x)Bi0.75*(1-x) system: 1 – experiment; 2 – Pb-Bi;12 ▲ – Pb-Sb;10 ■ – Hultgren;8 ♦– Mikula.13

The functions of integral enthalpy have negative values, which are smaller than that in the Pb-Bi binary systems,12 but larger than that in the Pb-Sb systems10 in absolute magnitude. The extremum of the Pb-SbBii,j system integral enthalpy is observed at xPb = 0.55 mole fraction (Fig. 5). The functions of integral entropy of the ternary system have positive values, which are close to the values of integral entropy of the Pb-Bi binary system1214 and are larger than that of the Pb-Sb binary system.8,10

Figure 5.

Figure 5. Intergral enthalpy, excess Gibbs energy and entropy of the Pb-SbBii,j system: a) PbxSb0.25*(1-x)Bi0.75*(1-x); b) PbxSb0.5*(1-x)Bi0.5*(1-x); c) PbxSb0.75*(1-x)Bi0.25*(1-x).

The entropy impact on the deviation from the ideal behavior decreases in a minor way as the Sb concentration in the alloy increases and reaches 40–50% at the extreme values of excess Gibbs energy. It has been previously shown that the entropy impact is 14% at xPb = 0.18 molar fractions and is 39% at xPb = 0.88 molar fractions at 773 K in the Pb-Bi alloys,12 while in the Pb-Sb systems10 the entropy impact is 46–48% in the wide Sb concertation interval.

The analysis of the Pb-SbBii,j system thermodynamic functions demonstrates that the liquid alloys under study have insignificant negative deviations from ideality and cannot be subsumed as regular solutions.

Conclusions

  • (1)  
    The equilibrium potentials of the Pb-SbBii,j alloys in the KCl-PbCl2 melt were measured in the temperature interval of 723–893 K for a wide compositional range. The thermodynamic functions were calculated for the metal Pb-SbBii,j system using the EMF method.
  • (2)  
    The Pb-SbBii,j system demonstrates small negative deviations from the law of ideal mixtures with the asymmetric thermodynamic functions behavior. The extremum was observed solely at xPb = 0.55 molar fractions.
  • (3)  
    The Pb-SbBii,j system is not a regular solution, because the excess entropy influences greatly the deviations from ideality and the values of excess Gibbs energy significantly differ from those of the heat of mixing.
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