Skip to main content
Log in

Stereolithographic 3D Printing of Bioceramic Scaffolds of a Given Shape and Architecture for Bone Tissue Regeneration

  • MATERIALS FOR ENSURING HUMAN VITAL ACTIVITY AND ENVIRONMENTAL PROTECTION
  • Published:
Inorganic Materials: Applied Research Aims and scope

Abstract—A standard series of ceramic scaffolds for bone tissue regeneration with Kelvin architecture was developed, providing matrix water permeability not less than 900 Darcy and relative rigidity of matrices of not more than 0.2. The possibility of producing bioceramic scaffolds is shown using stereolithographic 3D printing of light-cured slurries containing a mixed calcium sodium phosphate Ca2.5Na(PO4)2 composition. A production technology of bioceramic scaffolds is developed and tested, including the development of photocurable slurries; 3D printing modes are also worked out, as well as conditions of heat treatment of printed models and sintering. The proposed methods of stereolithography formation followed by heat treatment of printed models make it possible to produce ceramic scaffolds with lateral resolution no worse than 50 μm and 50 μm layering. The dimensions of the bioceramic scaffold differ from the reference dimensions of the initial model by no more than 10%; the degree of macroporosity is not less than 70% and the pore size is 500 μm. It is shown that the obtained bioceramic scaffolds are compatible with the human fibroblast cell culture, are not cytotoxic, do not contain components inhibiting fibroblast adhesion, spreading, and proliferation, and can be used in tissue engineering.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1.
Fig. 2.
Fig. 3.
Fig. 4.

Similar content being viewed by others

REFERENCES

  1. Burchardt, H., The biology of bone graft repair, Clin. Orthop., 1983, vol. 174, pp. 28–42.

  2. Urist, M.R., Bone: formation by autoinduction, Science, 1965, vol. 150, pp. 893–899.

    Article  CAS  Google Scholar 

  3. Reddi, A.H., Morphogenesis and tissue engineering of bone and cartilage: inductive signals, stem cells, and biomimetic biomaterials, Tissue Eng., 2000, vol. 6, pp. 351–359.

    Article  CAS  Google Scholar 

  4. Ripamonti, U., Biomimetism, biomimetic matrices and the induction of bone formation, J. Cell. Mol. Med., 2009, vol. 13, no. 9, pp. 2953–2972.

    Article  Google Scholar 

  5. Denrya, I. and Kuhn, L.T., Design and characterization of calcium phosphate ceramic scaffolds for bone tissue engineering, Dental Mater., 2016, vol. 32, no. 1, pp. 43–53.

    Article  Google Scholar 

  6. Barinov, S.M. and Komlev, V.S., Biokeramika na osnove fosfatov kal’tsiya (Calcium Phosphate Bioceramics), Moscow: Nauka, 2005.

    Google Scholar 

  7. Putlyaev, V.I. and Safronova, T.V., A new generation of calcium phosphate biomaterials: The role of phase and chemical compositions, Glass Ceram., 2006, vol. 63, nos. 3–4, pp. 99–102.

  8. Safronova, T.V. and Putlyaev, V.I., Inorganic materials science in medicine of Russia: calcium phosphate materials, Nanosist.: Fiz., Khim., Mat., 2013, vol. 4, no. 1, pp. 24–47.

    Google Scholar 

  9. Hing, K.A., Bioceramic bone graft substitutes: Influence of porosity and chemistry, Int. J. Appl. Ceram. Technol., 2005, vol. 2, no. 3, pp. 184–199.

    Article  CAS  Google Scholar 

  10. Klawitter, J.J., Bagwell, J.G., Weinstein, A.M., and Sauer, B.W., An evaluation of bone growth into porous high density polyethylene, J. Biomed. Mater. Res., 1976, vol. 10, no. 2, pp. 311–323.

    Article  CAS  Google Scholar 

  11. Eggli, P.S., Müller, W., and Schenk, R.K., Porous hydroxyapatite and tricalcium phosphate cylinders with two different pore size ranges implanted in the cancellous bone of rabbits, Clin. Orthop. Rel. Res., 1988, vol. 232, pp. 127–137.

  12. Karageorgiou, V. and Kaplan, D., Porosity of 3D biomaterial scaffolds and osteogenesis, Biomaterials, 2005, vol. 26, pp. 5474–5491.

    Article  CAS  Google Scholar 

  13. Ievlev, V.M., Putlyaev, V.I., Safronova, T.V., and Evdokimov, P.V., Additive technologies for making highly permeable inorganic materials with tailored morphological architectonics for medicine, Inorg. Mater., 2015, vol. 51, no. 13, pp. 1295–1313.

    Article  Google Scholar 

  14. Putlyaev, V.I., Evdokimov, P.V., Safronova, T.V., Klimashina, E.S., and Orlov, N.K., Fabrication of osteoconductive Ca3 – xM2x (PO4)2 (M = Na, K) calcium phosphate bioceramics by stereolithographic 3D printing, Inorg. Mater., 2017, vol. 53, no. 5, pp. 529–535.

    Article  CAS  Google Scholar 

  15. Evdokimov, P.V., Putlyaev, V.I., Ivanov, V.K., Garshev, A.V., Shatalova, T.B., Orlov, N.K., Klima-shina, E.S., and Safronova, T.V., Phase equilibria in the tricalcium phosphate-mixed calcium sodium (potassium) phosphate systems, Russ. J. Inorg. Chem., 2014, vol. 59, no. 11, pp. 1219–1227.

    Article  CAS  Google Scholar 

  16. Orlov, N.K., Putlyaev, V.I., Evdokimov, P.V., Safronova, T.V., Klimashina, E.S., and Milkin, P.A., Resorption of Ca3 – xM2x(PO4)2 (M = Na, K) calcium phosphate bioceramics in model solutions, Inorg. Mater., 2018, vol. 54, no. 5, pp. 500–508.

    Article  CAS  Google Scholar 

  17. GOST (State Standard) ISO 10993-5-2011: Medical Devices, Biological Evaluation of Medical Devices, Part 5: Tests for in vitro Cytotoxicity, Moscow: Standartinform, 2013.

  18. Sander, E.A. and Nauman, E.A., Permeability of musculoskeletal tissues and scaffolding materials: experimental results and theoretical predictions, Crit. Rev. Biomed. Eng., 2003, vol. 31, nos. 1–2, pp. 1–26.

Download references

ACKNOWLEDGMENTS

Assisitance of Dr. I.I. Selezneva and A.A. Tikhonov in cell culture experiments is deeply appreciated.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to V. I. Putlyaev.

Ethics declarations

The study was performed within the framework of the State Program of the Russian Federation “Healthcare Development” (state contract no. 47.001.18.0 of May 31, 2018) and the research agreement no. 258/18 between the Department of Chemistry of the Moscow State University and the Experimental Production Workshops of the Federal Medical and Biological Agency of Russia.

Additional information

Translated by A. Kolemesin

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Putlyaev, V.I., Yevdokimov, P.V., Mamonov, S.A. et al. Stereolithographic 3D Printing of Bioceramic Scaffolds of a Given Shape and Architecture for Bone Tissue Regeneration. Inorg. Mater. Appl. Res. 10, 1101–1108 (2019). https://doi.org/10.1134/S2075113319050277

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1134/S2075113319050277

Navigation