Paper The following article is Open access

Failure analysis of high pressure fuel pump on piston aircraft engine

, and

Published under licence by IOP Publishing Ltd
, , Citation B Jiang et al 2019 IOP Conf. Ser.: Mater. Sci. Eng. 504 012022 DOI 10.1088/1757-899X/504/1/012022

1757-899X/504/1/012022

Abstract

High Pressure Pump (HPP) failure leads to a sudden fuel cut off, during the training flight. To investigate the root cause of HPP failure, two more aged fuel pump (TSN 600h), fro m the same flight academy, was received. The failed pump and aged pumps were disassembled and analyzed by optical microscope (OM), scanning electronmicroscope (SEM) and metallographic analysis. Results showed that the metallographic technology of the three pumps were the same. Foreign debris found in the failed fuel pump stuck one plunger. At next revolution the rotor was pushing hard against the follower plate causing a sheared plunger and cylinder. Subsequent frag ments leads to the other two plungers' failure. Due to more and more debris, other parts of the pump fail as a secondary failure. Friction or stuck marks in the failed pump and the other two aged pumps indicated that it is more likely to have axial scratches in operation base Z. This operation base is close to desert.

Export citation and abstract BibTeX RIS

Content from this work may be used under the terms of the Creative Commons Attribution 3.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.

Please wait… references are loading.
10.1088/1757-899X/504/1/012022