Energy evaluation of clay firing process and combustion gases in an intermittent kiln

The recording of temperatures in different positions in the firing process in an intermittent kiln to produce ceramic materials is presented, which led to the energy evaluation, determining the heat used for the clay firing process and the heat losses. In addition, a study of the emissions of pollutant gases released into the environment was carried out, as stipulated in the protocol of control, and monitoring of stationary source. In the energy balance, large energy losses were detected in heat accumulation in the masonry of 7.20×10⁶ KJ of the energy supplied, representing 16.99%, and in the kiln walls of 5.20×10 KJ, representing 12.17%. As a result, it is necessary to make constructive and operative changes in the operation of the kilns, which will lead to the recovery of residual heat in the use of drying of parts, drying, and preheating of combustion air, reducing energy consumption and emissions of pollutants into the atmosphere. The average concentration of particulate matter released into the environment was 1056.60 mg/m³, 422% higher than the standard, affecting people's health.