Issue 2, 2024

Reversible transformation of sub-nanometer Ga-based clusters to isolated [4]Ga(4Si) sites creates active centers for propane dehydrogenation

Abstract

Ga-based propane dehydrogenation (PDH) catalysts are explored in industry as an alternative to PtSn and CrOx-based catalysts. Yet, at present, there is only limited understanding of the structural dynamics of surface sites in Ga-based PDH catalysts. Here, we employ atomic layer deposition (ALD) to engineer a sub-monolayer of Ga species on dehydroxylated silica, which serves as a model PDH catalyst. While the ALD-grown shell contains, after calcination at 500 °C, tetra- and pentacoordinate Ga3+ sites with both Si and Ga atoms in the second coordination sphere (i.e., [4]Ga(Si/Ga) and [5]Ga(Si/Ga) sites), its exposure to ambient air leads to sub-nanometer GaxOy(OH)z clusters with [4]Ga(Ga) and [6]Ga(Ga) sites, due to the hydrolysis of the Ga–O–Si linkages by the moisture of ambient air. When calcining the material at 650 °C, the [4]Ga(Ga) and [6]Ga(Ga) sites evolve leading to a silica surface dominated by isolated tetracoordinate [4]Ga(4Si) sites, that is, [([triple bond, length as m-dash]SiO)3Ga(XOSi[triple bond, length as m-dash])] sites, where X is H or [triple bond, length as m-dash]Si. Exposure of the dehydroxylated material with [4]Ga(4Si) sites to ambient air reforms the sub-nanometer GaxOy(OH)z clusters, indicating the reversibility of the Ga dispersion and agglomeration as a function of the extent of silica (de)hydroxylation. The presence of [4]Ga(4Si) sites coincides with a high performance in PDH, achieving an initial turnover frequency of ca. 12 h−1 and propene selectivity of ca. 85%, while deactivating by only 34% over 20 h of time on stream. Overall, our results highlight the dynamic nature of the dispersion and agglomeration of Ga3+ sites during the dehydroxylation (by calcination) and rehydration (ambient air exposure).

Graphical abstract: Reversible transformation of sub-nanometer Ga-based clusters to isolated [4]Ga(4Si) sites creates active centers for propane dehydrogenation

Supplementary files

Article information

Article type
Paper
Submitted
17 Oct 2023
Accepted
23 Nov 2023
First published
27 Nov 2023
This article is Open Access
Creative Commons BY-NC license

Catal. Sci. Technol., 2024,14, 379-390

Reversible transformation of sub-nanometer Ga-based clusters to isolated [4]Ga(4Si) sites creates active centers for propane dehydrogenation

Z. Chen, A. I. Serykh, A. Kierzkowska, D. Gajan, S. R. Docherty, A. V. Yakimov, P. M. Abdala, C. Copéret, P. Florian, A. Fedorov and C. R. Müller, Catal. Sci. Technol., 2024, 14, 379 DOI: 10.1039/D3CY01446K

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