Skip to main content

Thank you for visiting nature.com. You are using a browser version with limited support for CSS. To obtain the best experience, we recommend you use a more up to date browser (or turn off compatibility mode in Internet Explorer). In the meantime, to ensure continued support, we are displaying the site without styles and JavaScript.

  • Review Article
  • Published:

Drugs as materials: valuing physical form in drug discovery

Key Points

  • The principles of materials science have been applied in many areas of chemistry, but have not found general application in the discovery and development of active pharmaceuticals ingredients (APIs). There is now a growing understanding of the importance of solid-state and physico-chemical properties of APIs in influencing their acceptability as marketable drugs.

  • Until now, medicinal chemists have not had at their disposal the means to explore and evaluate physico-chemical properties of drug candidates in a time frame consistent with the turnaround of other assays for potency, selectivity and metabolism that are used in structure–activity calculations.

  • The development of high-throughput experimentation (HTE) platforms to rapidly create and characterize solid-state forms and formulations of APIs using very small amounts of compound opens up opportunities for co-optimizing not only potency and selectivity but physical properties during the lead optimization process.

  • These HTE techniques can provide valuable information to the scientists responsible for formulation design and scale up of chemical and pharmaceutical processes.

  • In addition, the information accumulated on crystal forms provides added intellectual property to protect the active moiety.

Abstract

Traditionally, potency and selectivity (and to some extent metabolism) have been the key parameters to consider in the process of discovering new drug candidates. Recently, heads of research and CEOs have been learning a new reality: drugs can move around the body and act at the molecular level, but the chemical and material properties of their physical form need to be identified and optimized for in vivo performance, reliable manufacture and the protection of intellectual property. This review discusses the challenge of pharmaceutical materials discovery, and suggests strategies for addressing the characterization and evaluation of physico-chemical and material properties in the drug discovery and development process.

This is a preview of subscription content, access via your institution

Access options

Buy this article

Prices may be subject to local taxes which are calculated during checkout

Figure 1: Schematic representation of different types of physical form of active pharmaceutical ingredients.
Figure 2: Process formulation.
Figure 3: Influence of high-throughput experimentation technology on improving the lead optimization process by co-optimizing multiple dimensions, including physical and material properties.
Figure 4: Interplay between compound solubility and the evaluation of biological activity, absorption, distribution, metabolism, excretion and toxicity parameters.
Figure 5: Decision tree for incorporating physico-chemical data into the drug discovery process.

Similar content being viewed by others

References

  1. GlaxoSmithKline on track to launch 11 drugs by Dec. 2003. Dow Jones Newswires 8 September (2003).

  2. Tobin, E. & Hirshcler, B. Raising the quality and cost bar for drug makers. Reuters Company News 7 August (2002).

  3. US FDA. FDA completes first step of its broad initiative to improve regulation of pharmaceutical manufacturing [online], <http://www.fda.gov/bbs/topics/NEWS/2003/NEW00872.html> (2003).

  4. Abboud, L. & Hensley, S. New prescription for drug makers: Update the plants. Wall Street J. 3 September (2003).

  5. Mathews, A. W. & Hensley, S. FDA explores obstacles to new drugs. Wall Street J. 16 March (2004).

  6. FDA's overhaul of GMP oversight will include numerous targeted guidances. The Pink Sheet 22 March (2004).

  7. Slowik, H. The battle for IP. In Vivo 21, 75–84 (2003).

    Google Scholar 

  8. Lipinski, C. A., Lombardo, F., Dominy, B. W. & Feeney, P. J. Experimental and computational approaches to estimate solubility and permeability in drug discovery and development settings. Adv. Drug. Deliv. Rev. 23, 3–25 (1997). This paper demonstrates that solubility and other physical parameters can be used to address the probability that a compound could behave like a drug; Lipinski and co-workers suggested the 'rule of five' as a guide to addressing physico-chemical deficiencies of hits and lead compounds.

    Article  CAS  Google Scholar 

  9. Milne, G. M. Pharmaceutical productivity the imperative for a new paradigm. Annu. Rep. Med. Chem. 38, 383–396 (2003).

    Google Scholar 

  10. Datta, S. & Grant, D. J. Crystal structures of drugs: advances in determination, prediction and engineering. Nature Rev. Drug Discov. 3, 42–57 (2004). A highly recommended, recent and comprehensive review of the efforts in prediction, analysis and engineering of crystal structures of pharmaceuticals.

    Article  CAS  Google Scholar 

  11. Lin, J. H. Role of pharmacokinetics in the discovery and development of indinavir. Adv. Drug Deliv. Rev. 39, 33–49 (1999).

    Article  CAS  Google Scholar 

  12. Abbott Laboratories, Inc. Abbott announces difficulty manufacturing Norvir® (Ritonavir) capsules. Press Release 27 July (1998).

  13. Bauer, J. et al. Ritonavir: an extraordinary example of conformational polymorphism. Pharm. Res. 18, 859–866 (2001). A summary of the factors that were probably responsible for the polymorphic shift of ritonavir, which led to a product recall and major reformulation efforts.

    Article  CAS  Google Scholar 

  14. Morissette, S. L., Soukasene, S., Levinson, D., Cima, M. J. & Almarsson, Ö. Elucidation of crystal form diversity of the hiv protease inhibitor ritonavir by high-throughput crystallization. Proc. Natl Acad. Sci. USA 100, 2180–2184 (2003).

    Article  CAS  Google Scholar 

  15. Morissette, S. L. et al. High-throughput crystallization: polymorphs, salts, co-crystals and solvates of pharmaceutical solids. Adv. Drug. Deliv. Rev. 56, 275–300 (2004). This article provides a current review of the high-throughput systems and methodologies for discovering, analysing and classifying the physical forms of drug substances.

    Article  CAS  Google Scholar 

  16. Almarsson, Ö. & Gardner, C. R. Novel approaches to issues of developability. Curr. Drug Discov. January, 21–26 (2003).

  17. Desrosiers, P. J. The potential of preform. Modern Drug Discov. January, 40–43 (2004).

  18. Storey, R. A., Docherty, R. & Higginson, P. D. Integration of high-throughput screening methodologies and manual processes for solid form selection. Am. Pharm. Rev. 100–105 (2003).

  19. Sims, J. L., Roberts, J. K., Bateman, A. G., Carreira, J. A. & Hardy, M. J. An automated workstation for forced degradation of active pharmaceutical ingredients. J. Pharm. Sci. 91, 884–892 (2002).

    Article  CAS  Google Scholar 

  20. Almarsson, Ö. et al. High-throughput surveys of crystal form diversity of highly polymorphic pharmaceutical compounds. Crystal Growth Des. 3, 927–933 (2003). A detailed survey of the real extent of crystal polymorphism of sertraline HCl, the active ingredient in Zoloft.

    Article  CAS  Google Scholar 

  21. Remenar, J. F. et al. Salt selection and simultaneous polymorphism assessment via high-throughput crystallization: the case of sertraline. Organic Process Res. Dev. 7, 990–996 (2003). A follow-up study on sertraline that illustrates how similar salt forms of the same base can behave dramatically differently although the HCl salt displays several different crystalline forms, the HBr salt is not overtly polymorphic.

    Article  CAS  Google Scholar 

  22. Morissette, S. L. et al. High-throughput crystallization of polymorphs and salts: applications in early lead optimization. Abstracts of Papers, 225th Am. CHem. Soc. Natl Mtg, New Orleans, USA 23–27 March (2003).

  23. Remenar, J. F. et al. Crystal engineering of novel co-crystals of a triazole drug with 1,4-dicarboxylic acids. J. Am. Chem. Soc. 125, 8456–8457 (2003).

    Article  CAS  Google Scholar 

  24. Lemott, M. et al. Validation and application of a high throughput formulation platform for the identification of suitable oral and iv animal dosing vehicles. Am. Assoc. Pharm. Sci. Mtg 30 October (2003).

  25. Chen, H. et al. A high-throughput combinatorial approach for the discovery of a cremophor EL-free paclitaxel formulation. Pharm. Res. 20, 1302–1308 (2003). This study is an example of reformulation of an injection that led to alterations of pharmacokinetics of the poorly soluble, lipophilic drug paclitaxel.

    Article  CAS  Google Scholar 

  26. Gardner, C. R. et al. Application of high-throughput technologies to drug substance and drug product development. Comp. Chem. Eng. 28, 943–953 (2004).

    Article  CAS  Google Scholar 

  27. MacCoss, M. & Baillie, T. A. Organic chemistry in drug discovery. Science 303, 1810–1813 (2004). A call to organic chemists to understand and contribute to the integrated efforts across compound synthesis and metabolism mechanism evaluation.

    Article  CAS  Google Scholar 

  28. Lucas, J. & Burgess, P. When form equals substance: the value of form screening in product life-cycle management. Pharma Voice, 54–57 (2004). A legal analysis and perspective on the value of forms to a drug's patent estate, with examples and explanations of terminology.

  29. Landers, P. Drug industry's big push into technology falls short. Wall Street J. 24 February (2003).

Download references

Acknowledgements

The authors acknowledge helpful discussions with the scientists at TransForm Pharmaceuticals and several large pharmaceutical companies.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Colin R. Gardner.

Ethics declarations

Competing interests

C.R.G. and O.A. are emloyees of TransForm Pharmaceuticals, Inc.

C.T.W. is on the Board of Directors of TransForm Pharmaceuticals, Inc.

All three authors hold stock options in TransForm Pharmaceuticals, Inc.

Related links

Related links

FURTHER INFORMATION

Avantium

Avantium Solid-State Chemistry

Symyx Technologies

TransForm Pharmaceuticals

Glossary

STRUCTURE–ACTIVITY RELATIONSHIPS

Correlations that are constructed between the features of chemical structure in a set of candidate compounds and parameters of biological activity, such as potency, selectivity and toxicity.

POLYMORPH

A compound of a defined chemical composition that exists in more than one molecular arrangement and/or conformation in the solid state.

ACHLORHYDRIA

Condition of relative absence of hydrochloric acid (HCl) from gastric juice (common in dogs due to pulsatile secretion of HCl in their stomachs, as well as in humans as a result of disease or age) that can have a dramatic effect on oral absorption of weak base compounds.

HIT

A compound, form or formulation satisfying an initial set of criteria (for example, minimum potency and solubility), but requiring elaboration or validation through further detailed analysis of performance or additional iterations.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Gardner, C., Walsh, C. & Almarsson, Ö. Drugs as materials: valuing physical form in drug discovery. Nat Rev Drug Discov 3, 926–934 (2004). https://doi.org/10.1038/nrd1550

Download citation

  • Issue Date:

  • DOI: https://doi.org/10.1038/nrd1550

This article is cited by

Search

Quick links

Nature Briefing

Sign up for the Nature Briefing newsletter — what matters in science, free to your inbox daily.

Get the most important science stories of the day, free in your inbox. Sign up for Nature Briefing