Microstructural evolution during the supersolidus liquid phase sintering of nickel-based prealloyed powder mixtures

Abstract

A novel concept for full-density sintering is described. Two prealloyed powders with slight compositional differences are tailored to separate the solidus temperatures into high-melt and low-melt compositions. A mixture of these two powder compositions allows full-density sintering at a temperature between the two solidus temperatures. For these experiments, the two powders were nickel-based alloys, where the low-melt powder contained boron. The mixed powders were sintered at temperatures above the solidus of the low-melt powder to form a transient liquid that promoted rapid densification of the mixture. Microstructure evolution during sintering was assisted using quenching experiments. Variables in this study included the heating rate, peak temperature, hold time, and powder ratio. Interdiffusion between the two powders controls microstructure evolution, with a dominant role associated with boron diffusion and reaction. The transient liquid phase responsible for densification is linked to boron diffusion and subsequent compound precipitation.