Effect of pH on the performance of polyamide/polyacrylonitrile based thin film composite membranes

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Abstract

In this study the effect of pH on the performance of thin film composite (TFC) nanofiltration (NF) membranes has been investigated at the relevant pH conditions, in the range of pH 1–13. TFC polyamide NF membranes have been fabricated on a polyacrylonitrile support via interfacial polymerization between piperazine in an aqueous phase and trimesoyl chloride in an organic phase. Membrane characterization has revealed that the produced membranes show a NaCl retention similar to NF-270 and Desal-5DK, a permeance in between those of NF-270 and Desal-5DK, and a slightly higher iso-electric point than NF-270 and Desal-5DK. The molecular weight cut-off of the membranes appeared to be practically constant in acidic and neutral conditions. At extremely alkaline conditions (pH > 11) an increase in molecular weight cut-off and a reduction in membrane flux has been observed. According to the Donnan steric partitioning pore model (DSPM) the change in performance in alkaline conditions originates from a larger effective average pore size and a larger effective membrane thickness as compared to the other pH conditions.

Research highlights

► Developed TFC NF have a performance comparable to commercial membranes. ► A higher MWCO and lower flux in extremely alkaline conditions (pH > 11) is revealed. ► DSPM reveals an increase in pore size and decrease in porosity at alkaline conditions.

Introduction

Thin film composite (TFC) membranes prepared via interfacial polymerization (IP) have often been used for nanofiltration (NF) due to their superior permeation performance [1]. Although most commercial TFC NF membranes are suitable for treating aqueous streams at pH levels between 2 and 10, many potential applications in the chemical industry involve much more aggressive conditions [2], [3]. Advances in development of stable membranes and their performance characterization in these harsh applications will therefore expand the application window of such membranes in commercial processes.

Several recipes to fabricate polyamide (PA) TFC membranes via IP have been published in literature [2], [4], [5], [6], [7], [8]. Many commercial NF membrane manufacturers seem to favor poly(piperazine-amide) based recipes [2], [3], [9], probably due to a superior chlorine resistance of these membranes [4]. Materials like polysulfone [10], [11], polyacrylonitrile [12], [13], polyethersulfone [14], polypropylene [15], poly(tetrafluoroethylene) [16] have been reported as support membranes for the IP process. Little is known about the performance of these membranes at extreme pH conditions.

In this work composite nanofiltration membranes have been fabricated using an aliphatic amine piperazine (PIP) and acyl chloride trimesoyl (TMC) chloride with a controlled fabrication technique. Ultrafiltration polyacrylonitrile (PAN) membranes (type HV3), supplied by GKSS-Forschungszentrum Geesthacht GmbH (Germany), which have been reported to encompass reasonable chemical stability [17], have been used as support membranes for the IP process. The performance of the membranes has been evaluated in a pH range from 1 to 13, using polyethylene glycol (PEG) [18] and glucose molecules, using a batch filtration setup. The performance has been compared to the performance of commercial nanofiltration membranes at neutral pH.

Changes in the performance of the membranes have been related to structural changes using the Donnan steric partitioning pore model (DSPM) developed by Bowen and coworkers [19], [20]. This model is based on the extended Nernst–Plank equation, and has often been used to characterize commercial NF membranes [21], [22], [23], [24], [25], [26]. Other researchers have also successfully characterized PA TFC membranes using the DSPM [27], [28], [29]. Ahmad et al. have used the model to analyze the effect of the fabrication parameters of PA TFC membranes prepared via the IP route [30], [31], [32]. However, the effect of feed pH on the membrane performance is rarely studied. Labbez and coworkers have studied the effect of pH on the volume charge of a ceramic titania membrane, which encompasses a fixed pore radius [33]. Mänttäri and coworkers have reported the effect of pH on the filtration performance of commercial nanofiltration membranes using a mixture of glucose and NaCl [34]. Kaya [35] and Nanda [36] have studied the change in the fouling potential of commercial membranes with a change in the feed pH. The present work analyzes the retention of uncharged molecules for IP membranes on PAN support in the absence of salt in a range of feed pH. The absence of salt limits the disturbance in retention of an uncharged molecule due to the presence of charged species in the feed [37] mixture. DSPM has been used to determine the effective pore radius and the effective thickness/porosity ratio of a PA TFC membrane prepared via the IP route as function of pH.

Section snippets

Theoretical background: Donnan steric partitioning pore model

The Donnan steric partitioning pore model (DSPM) developed by W.R. Bowen and coworkers [19], [25] has been used to illustrate the effect of pH on the membrane characteristics. The model assumes the membrane is porous consisting of identical pores of radius rp and there are no coupling effects between the solute and the solvent.

The model is based on the following extended Nernst–Planck equation which gives the flux of the solute i (ji) resulting from transport due to diffusion, electrical and

Chemicals and materials

Piperazine (PIP, 99% purity) and trimesoyl chloride (TMC, 98% purity) acquired from Sigma–Aldrich (Germany) were used as received without further purification and synthesis grade Sodium dodecyl sulfate (SDS) was acquired from Merck (Germany). Analytical grade sodium nitrate (NaNO3), sodium azide (NaN3) and ethylene glycol (EG) and synthesis quality polyethylene glycol (PEG) with mean molecular weights of 200 g mol−1, 600 g mol−1 and 1500 g mol−1 were acquired from Merck (Germany). Analytical grade

Membrane characterization

Fig. 3 shows the effect of two parameters of membrane fabrication that were found to have a crucial effect on membrane performance: the reaction time and removal procedure of the excess aqueous phase solution. A higher reaction time generally leads to a thicker IP layer and consequently a reduced flux [31], [40], [41], as is indeed observed from Fig. 3a. The procedure for removal of excess aqueous phase after impregnation of the support, affects the magnitude and reproducibility of the flux.

Conclusion

TFC polyamide nanofiltration membranes have been fabricated on a polyacrylonitrile support via interfacial polymerization between piperazine in an aqueous phase and trimesoyl chloride in an organic phase. FTIR spectroscopy and SEM images confirmed the formation of a ∼80 to 100 nm thin IP layer on the PAN support. Membrane characterization has revealed that the produced membranes show a NaCl retention similar to NF-270 and Desal-5DK, a permeance in between those of NF-270 and Desal-5DK and a

Acknowledgements

This is a Dutch Separation Technology Institute (DSTI) project.

The authors would like to thank GKSS-Forschungszentrum Geesthacht GmbH (Germany), especially Dr. Torsten Brinkmann and Mr. Jan Wind for generously providing polyacrylonitrile support membranes.

The authors wish to thank Mr. Srivatsa Bettahalli (University of Twente) for his guidance to measure glucose concentration in filtration samples.

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    Present address: RWTH Aachen University, Chemische Verfahrenstechnik (CVT), 52064 Aachen, Germany.

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