Preparation and characterization of Zr doped TiO2 nanotube arrays on the titanium sheet and their enhanced photocatalytic activity

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Abstract

This paper described a new method for the preparation of Zr doped TiO2 nanotube arrays by electrochemical method. TiO2 nanotube arrays were prepared by anodization with titanium anode and platinum cathode. Afterwards, the formed TiO2 nanotube arrays and Pt were used as cathode and anode, respectively, for preparation of Zr/TiO2 nanotube arrays in the electrolyte of 0.1 M Zr(NO3)4 with different voltage and post-calcination process. The nanotube arrays were characterized by field-emission scanning electron microscopy (FESEM), X-ray diffraction (XRD), X-ray photoelectron spectra (XPS) and UV–Vis diffusion reflection spectra (DRS). The photocatalytic activities of these nanotubes were investigated with Rhodamine B as the model pollutant and the results demonstrated that the photocatalytic efficiency of Zr doped TiO2 nanotubes was much better than that of TiO2 nanotubes under UV irradiation. Zr/TiO2 nanotube arrays doped at 7 V and calcined at 600 °C (denoted as TiO2-7 V-600) achieved the best photocatalytic efficiency and the most optimal doping ratio was 0.047 (Zr/Ti). TiO2-7 V-600 could be reused for more than 20 times and maintained good photocatalytic activities.

Graphical abstract

Zr-doped TiO2 nanotube arrays were prepared by two-step electrochemical process. The photocatalytic efficiency of Zr/TiO2 was much better than that of TiO2 nanotubes under UV irradiation. Nanotube arrays prepared by this method could be reused for more than 20 times and maintained good photocatalytic activities.

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Introduction

TiO2 nanotube have received considerable attention in recent years because of its higher surface area, better adsorption ability and higher photocatalytic activity in comparison with TiO2 powders [1]. Hydro-thermal method has been widely used to prepare TiO2 nanotube [2], [3]. However, TiO2 nanotubes prepared with such method are difficult to be recovered and reused and also are limited in the applications. Nowadays there is a creative way to solve this problem, which is to prepare oriented nanotubes on substrates and create ordered arrays. Many developed methods have been reported [4], [5] and anodic oxidation is a simple, cheap and straight-forward method to prepare highly ordered TiO2 nanotube arrays on Ti substrate [6], [7]. It has been found that the morphology of TiO2 nanotube arrays prepared by anodic oxidation is affected by the anodization voltage and time, electrolyte composition and temperature, etc. [4], [8], [9], [10], [11]. Owing to their tight coherence to the Ti substrate and recyclable property, TiO2 nanotube arrays prepared by anodization have been widely studied in photoelectrocatalysis [12], dye-sensitized solar cells [13], and water splitting [14], [15] in recent years.

During the procedure for improving the photocatalytic activity of TiO2, various methods such as element doping [16], [17], [18], [19], [20], [21], noble metal deposition [22], [23], surface modification [24] and semiconductor composition [25] have been carried out, among them, doping element into TiO2 lattice is an effective way [16], [17], [18], [19], [20], [21]. It has been found that some metals such as transitional metals Zn, Cr and Fe doping can improve the separation rate of photo-induced electrons and holes and enhance the photocatalytic activity of TiO2 [19], [21], [26]. Nonmetal doping such as Si, F, C, N can either increase the photocatalytic efficiency [27] or extend the absorb band to visible light regions [28], [29], [30].

Zr and Ti are both IV B elements and have the similar atom semidiameters (Ti, 2 Å; Zr 2.16 Å) and the same valent state (+4). Both oxides TiO2 and ZrO2 are n-type semiconductors with similar physicochemical properties. Therefore, it is possible for Zr atom to enter into the TiO2 lattice and substitute for Ti atom. Both of our previous work [31], [32] and others’ research [33], [34] have demonstrated that incorporating Zr4+ into TiO2 can introduce lattice defects and lead to higher photocatalytic activity than that of pure TiO2.

The goal of present study is to prepare Zr doped TiO2 nanotube arrays on Ti sheet and further investigate their photocatalytic efficiencies.

Section snippets

Experimental materials

Titanium sheets (0.2 mm thick, 10×20 mm size) with 99.6% purity (Beijing, China) were polished with metallographic abrasive paper, and then were degreased by sonicating in acetone, isopropanol and methanol, respectively. The sheets were air-dried after rinsing with deionized water. Pt electrode was obtained from Shanghai Ruosull Technology Co. Ltd. Acetone, isopropanol, methanol, NaF, H3PO4, Zr(NO3)4 and Rhodamine B were all of analytical grade. Deionized water was selfmade in laboratory.

Preparation of TiO2 nanotube arrays

The

Morphology of TiO2 and Zr/TiO2 nanotube arrays

After anodic oxidation for 30 min, highly ordered nanotube arrays were fabricated on Ti sheet. Fig. 2(a) and (b) were the top and cross-sectional views of annealed TiO2 nanotubes from FESEM analysis. Fig. 2(c) was the top-view of Zr/TiO2-7 V-600. These images showed that the nanotubes in TiO2 layer had an average diameter of 70 nm and approx 400 nm in length. The wall thickness was about 20–30 nm. Zr-doping did not change the morphology of nanotube arrays significantly, which indicated a uniform

Conclusions

Zr/TiO2 nanotube arrays have been successfully fabricated by two-step electrochemical process. Calcining process facilitated Zr entering into TiO2 lattice. The photocatalytic results proved that Zr doping was able to increase the photocatalytic efficiency and the most optimal doping ratio was 0.047 (Zr/Ti). Meanwhile the experimental results demonstrated that the nanotube arrays fabricated in the present study had good photocatalytic stability and could be reused for many times.

Acknowledgments

This work is supported by the National Natural Science Foundation of China (no. 20677012), the Scientific Research Project of Guangdong Province (no. 2006A36701003) and the government key project of water pollution controlling of China (no. 2008ZX07211-005-03). The authors also thank for the suggestions from Prof. Xiangyang Shi, Qinghong Zhang, Zhenhui Wang and Xinshu Niu, Dr. Peizheng Zhao and Dejun Chen.

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