α-Fe2O3/TiO2 stratified photoanodes
Graphical abstract
Introduction
Titania (TiO2) and hematite (α-Fe2O3) have potential applications as semiconducting photoanodes for either hydrogen production via photoassisted water electrolysis or photoelectrochemical (PEC) oxidation of water pollutants. The advantages of TiO2 are high stability, nontoxicity, and low price. However, only a very small part of sunlight (3% of the total power) is absorbed. On the other hand, iron oxide (α-Fe2O3) has a more favourable band gap (2.0–2.2 eV). An ideal absorber with a bandgap of 2 eV would capture a substantial fraction of solar light (27% of the total power). However, for a power converter, thermodynamic restrictions apply. Moreover, practical limitations are the actual form of the absorption spectrum, nonideal position of the conduction band, i.e. too large an electron affinity for spontaneous water reduction, low minority carrier diffusion length, surface states that can mediate recombination [1], low stability in acidic media [2], and photocorrosion [3].
To address the main handicaps of hematite several strategies have been introduced. Among them elemental doping is commonly used, e. g Si and Ti [4], Pt [5], Sn [6], etc. doping has been used to improve particularly the low electrical conductivity. Another strategy towards the photoelectrochemical (PEC) activity enhancement has been recently reported also for the TiO2/α-Fe2O3 heterojunction, which showed significantly improved separation efficiency of photo-induced charge carriers and the oxygen evolution kinetics [[7], [8]].
Dense Fe2O3 thin films have already been deposited by reactive high power impulse magnetron sputtering (HIPIMS) [[9], [10], [11], [12]]. In the HIPIMS mode of magnetron discharge excitation, high ionization degree of sputtered particles, high ion flux to the substrate during the working pulse and, simultaneously, low heat flux to the substrate are obtained. Due to the back attraction of ionized sputtered particles to the target the deposition rate of HIPIMS magnetron is usually lower than in case of DC magnetron systems [[13], [14]]. Since only a small thickness (20–100 nm) of a hematite film is of use in photoelectrochemistry due to the short diffusion length of carriers in hematite, the HIPIMS technology is suitable for this application.
In several studies, hematite thin films were deposited on fluorine doped tin oxide (FTO)/glass substrates followed by annealing. At temperatures above 650 °C, diffusion of Sn from the substrate into the film was observed, accompanied by increase of conductivity due to doping [[15], [16]]. In the case of HIPIMS hematite films on FTO/glass, films with n-type conductivity exhibiting high photocurrents in a junction with an alkaline electrolyte (up to ≈1 mA/cm2 under 100 mW/cm2 (AM1.5 spectrum)) were obtained [9]. Sn doping can be also performed by the direct deposition of the Sn containg precursor followed by thermal treatment [[17], [18], [19]].
The aim of the present work was to understand better the doping of HIPIMS hematite films by dopant diffusion from FTO substrates and to optimize the thermal treatment and thickness of the films. Secondly, HIPIMS hematite films, covered with a thin layer of anatase, were studied with respect to photocorrosion suppression.
Section snippets
Film deposition
All films were prepared on FTO/glass (TCO22-15, Solaronix, Switzerland) with a nominal sheet resistance of 15 Ω.
Layers of α-Fe2O3 were deposited by HIPIMS as described previously [12]. HIPIMS employed a pure iron target (99.995%, Plasmaterials) with an outer diameter of 50 mm and an Ar-O2 atmosphere as working gas mixture in an ultra-high vacuum (UHV) reactor (base pressure of 10−5 Pa). Ar and oxygen were fed to the reactor with a flow rate of 26 sccm (standard cubic centimeters per minute) and
HIPIMS hematite films, influence of annealing temperature and layer thickness
The films were specular and highly reflecting. At 400 nm the reflectivity was 30% which is a major factor contributing to photocurrent loss with these electrodes – an aspect that, however, is not in the scope of the present study. From the interference patterns of the reflectivity spectra the thickness could be estimated and compared well with the profilometric data (results not shown). As-deposited HIPIMS films were not crystalline (Fig. 1). Only lines corresponding to SnO2 (2ϑ = 26.597°, 33.89
Conclusions
Hematite films on FTO substrates, calcined at 650 °C or 750 °C show increased photoelectrochemical response due to doping of hematite by Sn diffusion from the substrate. The photoresponse decreases with increasing thickness from 20 to 100 nm due to incomplete doping of the bulk. In bilayer hematite/TiO2 films, only hematite and anatase phases are detected. The visible light photoresponse of a bilayer hematite/TiO2 film is higher than that of a the single hematite film which is ascribed to
Acknowledgement
The authors acknowledge the financial support from the Grant Agency of the Czech Republic (project number 17-20008S) and from a specific university research grant (MSMT No 20-SVV/2017).
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