Hydrogen behavior in ultrafine-grained palladium processed by high-pressure torsion

https://doi.org/10.1016/j.ijhydene.2013.08.098Get rights and content

Highlights

  • Pure palladium was processed by high-pressure torsion to achieve grain refinement.

  • Hydrogen diffusion is enhanced by the presence of grain boundaries in palladium.

  • Hydride formation occurs at lower temperatures in ultrafine-grained palladium.

Abstract

Hydrogen permeation tests were carried out on ultrafine-grained palladium processed by high-pressure torsion (HPT) and the results were compared with those on an annealed coarse-grained state. It is shown that hydrogen diffusion is similar above 200 °C but is enhanced at temperatures below 200 °C in the ultrafine-grained state. All samples were subjected to X-ray diffraction analyses after the hydrogen permeation tests. It is shown that hydride formation occurs at lower temperatures in both coarse- and ultrafine-grained states but the hydride formation temperature is reduced to a lower temperature in the ultrafine-grained state. This study suggests that grain boundaries of palladium act as diffusion pass but not as the sites for hydride formation.

Introduction

It is important to investigate the hydrogen behavior in metals and alloys for hydrogen production, storage and utilization. Hydrogen may be trapped by lattice defects such as dislocations and vacancies and grain boundaries. However, there is controversy as to hydrogen interactions with grain boundaries as raised by Oudriss et al. [1], [2]. Some studies reported that hydrogen diffusivity is enhanced by short-circuit diffusion along grain boundaries [3], [4], [5], [6], [7], whereas an opposite trend was reported in other studies that the grain boundaries act as trapping sites for hydrogen, thus decreasing the hydrogen diffusivity [8], [9], [10].

Solving this controversy has been restricted because of the difficulty of preparing nanograin-structured metals and alloys having abundant grain boundaries in a bulk form of samples. Conventional rolling and drawing processes may refine the grain size to the order of a few micrometers but the grain size is still insufficient to investigate the effect of grain boundary because the volume fraction of the grain boundary is very few in this range of the grain size [11].

Since it was reported that grain refinement to the nanoscale leads to marked improvement of mechanical properties including various physical properties, production of nanograined materials has gained great interest. Several methods are available for the production of nanograins, such as gas deposition [12], electrical deposition [13] and severe plastic deformation (SPD) process [14]. Although gas deposition and electrical deposition have been used for the grain refinement and the investigation of grain boundary effect on hydrogen behavior [1], [2], [3], [4], [5], [15], [16], [17], SPD process has hardly been used.

The SPD process includes Equal-Channel Angular Pressing (ECAP) [18], Accumulative Roll-Bonding (ARB) [19] and High-Pressure Torsion (HPT) [20]. Theoretically, these processes can introduce strain infinitely because sample shape does not change with processing and the processing can be repeated. Therefore, ultrafine grains with sizes of hundreds nanometer can be obtained even pure metal. Especially, the HPT process can produce smaller grains than the other SPD processes [21].

In HPT processing, a disk sample is placed between upper and lower anvils and the lower anvil is rotated with respect to the upper anvil under a high pressure. Large strain is then introduced and grain refinement to the submicrometer and/or nanometer range is achieved by the HPT processing. Application of high pressure during the HPT operation prevents cracks and voids from formation. In addition, no impurity is introduced into the sample during the HPT processing unlike the grain refinement using the processes of gas deposition and electrical deposition. Therefore, it is anticipated that evaluation becomes more reliable for the interaction of hydrogen with grain boundaries. In this study, HPT process is applied to palladium which has active interaction with hydrogen. Thus, hydrogen behavior in ultrafine-grained palladium is examined using gas permeation test in comparison with annealed palladium which has less dislocations and grain boundaries.

Section snippets

Experimental procedures

High purity palladium (99.9%) in the forms of sheet with 0.5 mm thickness and of rod with 10 mm diameter was used in the present investigation. The Pd sheet was cut to disks with 8.9 mm diameter and 0.5 mm thickness and annealed at 1073 K for 10.8 ks, giving a grain size of ∼80 μm (hereafter referred to Annealed sample). The Pd rod was cut to disks with 2.6 mm thickness and pressed with HPT anvils under a pressure of 1.5 GPa–20 mm diameter disks having the same size as the anvil hole. The

Results

Fig. 3 plots the Vickers microhardness against the distance from the disk center including the hardness level of the annealed disk. The hardness significantly increases when compared to the annealed sample and gradually saturates to a constant level with increasing the distance from the disk center. Grain refinement by the HPT process was achieved as shown in Fig. 4: (a) an OM microstructure with an average grain size of ∼80 μm before the HPT processing and (b) a bright-field image and (c) a

Dislocations and grain boundaries

In present work, an increase of hydrogen flux by HPT processing was confirmed using the hydrogen permeation tests. It is considered that this is due to the effect of grain boundaries on hydrogen behavior in the material.

When the grain size becomes finer by HPT processing, dislocations are also introduced significantly. There would be a possibility that dislocations increase the hydrogen flux. Sakamoto et al. conducted an electrochemical permeation test using an annealed and a cold-rolled Pd

Summary and conclusions

  • 1.

    Pure palladium was processed by HPT to achieve grain refinement to ∼330 nm and enhancement of Vickers microhardness to ∼200 Hv which is four times higher than the annealed state.

  • 2.

    Hydrogen permeation tests were carried out under a hydrogen concentration gradient at a controlled temperature in the range of 100–500 °C. Hydrogen diffusion is almost the same between coarse-grained and ultrafine-grained states at temperatures above 200 °C but it is increased at temperatures below 200 °C. This suggests

Acknowledgments

One of the authors (HI) thanks the Japan Society for Promotion of Science (JSPS) for a postdoctoral scholarship for “Development of Hydrogen Storage Alloys Using Giant Straining Process”. This work was supported in part by WPI-I2CNER, in part by the Light Metals Educational Foundation of Japan, in part by a Grant-in-Aid for Scientific Research from the MEXT, Japan, in Innovative Areas “Bulk Nanostructured Metals” and in part by Kyushu University Interdisciplinary Programs in Education and

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