Modelling counter-current chromatography: a chemical engineering perspective

https://doi.org/10.1016/S0021-9673(02)01088-9Get rights and content

Abstract

In conventional chromatography, a solute is usually viewed to be longitudinally transported only in the mobile phase, remaining longitudinally motionless in the stationary phase. In counter-current chromatography, both phases undergo intense mixing in the variable force field of a coil planet centrifuge and longitudinal dispersion of matter in the stationary phase is not to be excluded. To take into account longitudinal mixing in both phases, a cell model of chromatographic process is proposed in which the number of perfectly mixed cells n is determined by the rates of mixing in stationary (DS) and mobile (Dm) phases by the equation n=LF/(2AcDm)(1+Sf(λ−1)) with λ=KDDS/Dm (F, L, Ac and KD are the mobile phase flow-rate, column length, column cross-section and distribution ratio, respectively). This equation has been derived by comparing the discontinuous cell model with continuous diffusion assuming equilibrium conditions. Parameter determination and their relationships are discussed.

Introduction

Counter-current chromatography (CCC) is a new technology for analytical and preparative scale separations of chemical and pharmaceutical substances; it combines the features of liquid–liquid extraction and partition chromatography [1], [2]. For scaling up, optimisation of device design and operation parameters, it is necessary to describe the chromatographic column hydrodynamics and non-steady state mass transfer between the stationary and mobile phases.

This paper is an attempt to apply approaches used in chemical engineering for modelling of mass transfer processes [3], [4], in particular solvent extraction columns [5], to simulate and scale-up the chromatographic process.

The chromatographic column is considered to be a very high (long) extraction column with an extremely high length L to diameter d ratio (Ld≫100), operating under special conditions: one of the contacting phases is held stationary and mass transfer takes place under non-steady state conditions. In extraction columns, light and heavy phases move countercurrently through a vertical apparatus and they operate under steady-state conditions.

In conventional chromatography, it is assumed that a solute is transported along the column only while it is in the mobile phase and remains longitudinally motionless in the stationary phase. In CCC, because of the lack of a solid support, both liquids undergo intense mixing in the variable force field of a coil planet centrifuge (mixing and settling zones in the coils [6] and wave mixing [1], [7] have been observed) and the axial transport of a solute in the stationary phase cannot be ignored. Thus, in CCC the chromatographic behaviour is influenced by longitudinal mixing in stationary and mobile phases and mass transfer between them. In the modelling and scale up of CCC there is a need for treating as separate phenomena the contributions of dispersion of matter in stationary and mobile phases.

To predict residence time (or the elution profile) of a solute in a chromatographic column, it is essential for there to be a quantitative analysis (or mathematical model) of longitudinal mixing and mass transfer. Furthermore, dispersion phenomenon must be represented by means of a set of equations. A large number of empirical functions have been proposed and used for the description and interpretation of chromatographic peaks. Recently, about 90 of these functions have been reviewed [8]. Since the parameters of these mathematical models are not directly related to the characteristic features of a real chromatographic process, their practical application in the process simulation and scale up is problematic. It is well known that for the reliable simulation and scale up of a mass transfer process the mathematical model applied is to be able to reflect the actual physical (or physical-chemical) picture of the process. If the model replicates, even in the simplified form, the mechanism of the phenomenon, it can be used to simulate the process and analyse the effects of different process variables. In our case, as mentioned above, the spreading of the injected solute in the chromatographic column is caused by the axial mixing in the phases and the mass transfer between them; in addition, extremely high ratio of column length to diameter allows one-dimensional models to be used.

Section snippets

Description of the models

Longitudinal dispersion takes place by a complicated interaction of different mechanisms: non-uniform velocity profile of mobile phase flow, turbulence and molecular diffusion in both phases. Two simplified model schemas: 1—discrete (staged)-cell model (a cascade of well mixed equal-size vessels) and, 2—continuous-diffusion model, are shown in Figs. 1 and 2. According to the first model, the axial mixing in the chromatographic column is characterised by one parameter—number of perfectly

Cell model

Mass balance equation for the current i–cell is:Vmn dxidτ+VSn dyidτ=F(xi−1−xi)with i=1, 2,…, n, and where F is the volumetric flow-rate of mobile phase and τ is the time.

The solution of the set of n equations (1) with boundary and initial conditions (2):x0=0.τ=0: x1=nQVc(1−Sf+SfKD); x2=x3=⋯=xn=0(the inlet concentration of the mobile phase flow is zero; at τ=0, the amount Q of the solute in the sample is impulsively injected into the first ideally mixed cell) for any i-cell is obtained as:xix̄=ni

Parameter determination from chromatograms

The rates of mixing in the phases can be calculated using Eq. (35) from known retained volume fraction of stationary phase Sf and from measurements of n1 and n2, KD1 and KD2 taken directly from chromatograms:DSDm=1−SfSfn1−n2n2KD2−n1KD1Dm=LF/Ac2 n1(1−Sf1Sf)For experimental estimation of the distribution ratio, it is appropriate to determine KD from the whole chromatographic curve using Eq. (18) and the relationship:mk=0τkxn dτ≈Δτ1mxiτikThe main advantage of this way of measuring

Conclusion

The chromatographic process is appropriate to describe on the modified cell model basis using n determined by Eq. (35). Thus, the process model involves eight dimensional parameters: distribution ratio KD, longitudinal mixing rates in stationary DS and mobile Dm phases, column length L, mobile phase flow-rate F, column volume Vc, stationary phase volume VS and the amount of the solute introduced Q. These eight parameters are reduced to four: two dimensional τc=Vc/F, x̄=Q/Vc, and two

Nomenclature

    Ac

    column cross-section, cm2

    d

    column diameter, cm

    Dm, DS

    axial dispersion coefficient, cm2/s

    F

    flow-rate of mobile phase, ml/s

    KD

    distribution ratio (partition coefficient), dimensionless

    i

    current cell number, dimensionless

    L

    column length, cm

    mk

    kth moment of distribution function, sk+1 g/ml

    Mk

    kth moment of normalised distribution function, dimensionless

    n

    number of perfectly (ideally) mixed cells, dimensionless

    nc

    number of perfectly mixed cells in the case, when the column is filled with mobile phase only,

Acknowledgements

This work is supported by a grant received for the realisation of Project INTAS 00–00782.

References (8)

  • V.B. Di Marco et al.

    J. Chromatogr.

    (2001)
  • W.D. Conway

    Countercurrent Chromatography: Apparatus, Theory and Applications

    (1990)
  • J.M. Menet, D. Thiebaut (Eds.), Countercurrent Chromatography, Chromatographic Science Series 82, Marcel Dekker, Inc.,...
  • O. Levenspiel

    Chemical Reaction Engineering

    (1965)
There are more references available in the full text version of this article.

Cited by (43)

  • The cell utilized partitioning model as a predictive tool for optimizing counter-current chromatography processes

    2022, Separation and Purification Technology
    Citation Excerpt :

    One is the continuous mixing cell model, and the other is the counter-current distribution (CCD) model [8–11]. The continuous mixing cell model assumes that the CCC column consists of a series of continuous stirring tank reactors (CSTR), and involves solving a series of ordinary differential equations (ODE) [11]. The CSTR-based model is widely studied for predicting elution profiles in CCC or centrifugal partition chromatography (CPC) processes [12–14].

View all citing articles on Scopus
View full text