Energy efficiency and thermal performance of lightweight steel-framed (LSF) construction: A review

https://doi.org/10.1016/j.rser.2017.04.066Get rights and content

Abstract

The improvement of the use of renewable energy sources, such as solar thermal energy, and the reduction of energy demand during the several stages of buildings' life cycle is crucial towards a more sustainable built environment. This paper presents an overview of the main features of lightweight steel-framed (LSF) construction with cold-formed elements from the point of view of life cycle energy consumption. The main LSF systems are described and some strategies for reducing thermal bridges and for improving the thermal resistance of LSF envelope elements are presented. Several passive strategies for increasing the thermal storage capacity of LSF solutions are discussed and particular attention is devoted to the incorporation of phase change materials (PCMs). These materials can be used to improve indoor thermal comfort, to reduce the energy demand for air-conditioning and to take advantage of solar thermal energy. The importance of reliable dynamic and holistic simulation methodologies to assess the energy demand for heating and cooling during the operational phase of LSF buildings is also discussed. Finally, the life cycle assessment (LCA) and the environmental performance of LSF construction are reviewed to discuss the main contribution of this kind of construction towards more sustainable buildings.

Introduction

The International Energy Agency [1] points out that residential and commercial buildings account for roughly 32% of global energy use and almost 10% of total direct energy-related CO2 emissions. It also highlights the importance of implementing stringent energy-saving requirements for new buildings and retrofitting, and the need to use high-efficient technologies in building envelopes and heating/cooling systems. In this context, the reduction of the environmental impacts of the built environment and the improvement of the energy efficiency of buildings during their entire life cycle is a worldwide prime objective for energy policy. As a result, the demanding legislation concerning the reduction of the energy consumption of buildings has been challenging both the construction sector and the research community to develop new high-efficient products and construction techniques, to set up new methodologies for assessing the energy demand of buildings during each stage of their life cycle, and to develop new technologies to improve the use of renewable energy sources, such as solar thermal energy.

This paper brings together existing research on the assessment of the energy efficiency and thermal performance of lightweight steel-framed (LSF) construction with cold-formed elements in order to provide an overview on how this typology of buildings can contribute to a more sustainable built environment. Indeed, this review aims to point out the main advantages and drawbacks of this type of construction. The paper also intends to provide an overview on how LSF construction can contribute to a more sustainable use of energy during the several stages of the lifetime of buildings and how some technologies can be used to improve the thermal performance of LSF buildings and, at the same time, to take advantage of solar thermal energy.

LSF construction has been attracting interest worldwide and its popularity is increasing for use in both residential houses and apartment blocks [2], [3]. Veljkovic and Johansson [4] also pointed out that LSF buildings have a widespread use in the USA, Australia and Japan and are gaining market in Europe. A general description of LSF construction for low-rise commercial and medium and high-rise residential buildings can be found in ref. [5] along with an extensive review of the main advantages of this type of construction. As suggested by several authors [3], [6], [7], [8], LSF construction presents certain advantages over heavyweight construction, such as: small weight with high mechanical strength; speed of construction and reduced disruption onsite; great potential for recycling and reuse; high architectural flexibility for retrofitting purposes; easy prefabrication allowing modular construction, suited to the economy of mass production; economy in transportation and handling; superior quality, precise tolerances and high standards achieved by off-site manufacture control; excellent stability of shape in case of humidity; and resistance to insect damage. However, the high thermal conductivity of steel elements may lead to significant thermal bridges. LSF construction may also show lower thermal mass which can be problematic in some conditions, leading to several comfort-related problems (e.g., overheating), larger temperature fluctuations and higher energy demand for heating and cooling.

In the first part of this paper, several LSF systems are presented and classified, and some materials, manufacturing/design options and framing methods are listed in order to provide a general overview of this kind of construction. Secondly, some strategies for reducing thermal bridges and for improving the thermal resistance of LSF envelope solutions are discussed. Several strategies for increasing the thermal storage capacity of LSF elements are also presented and particular attention is devoted to the incorporation of PCMs in LSF systems. Nowadays, it is well known that the use of adequate thermal energy storage (TES) systems with PCMs presents high potential in energy conservation in the building sector [9]. The energy consumption for heating and cooling and the thermal comfort of LSF buildings during their operational phase are also discussed, and some methodologies to evaluate the thermal performance of buildings are presented. Finally, in the last part of the paper, the environmental performance of LSF construction and the life cycle assessment (LCA) of this type of construction are discussed, pointing out the main challenges of this sort of analysis.

Section snippets

Materials

LSF is a building construction system consisting of dry materials [10], mainly for low-rise residential buildings [11]. This dry construction system can be characterized by three main materials that are used in walls and slabs: cold formed steel sections for load bearing; sheathing panels (e.g., oriented strand board (OSB) and gypsum plasterboard) and, insulation materials (e.g., mineral wool and expanded polystyrene) [12]. Further materials are needed for joining and fastening (e.g.,

Thermal performance of LSF construction

In this paper, thermal performance refers to how well a building responds to changes in the outdoor environment in order to maintain indoor thermal comfort conditions. These conditions must be achieved involving as little energy demand for heating and cooling as possible. The energy efficiency of the building means using less energy to provide the same indoor thermal conditions. In this context, the thermal performance of LSF construction can be improved by reducing thermal bridges and by

Life cycle environmental performance

Dubina et al. [215] presented the theoretical background and design rules for cold-formed steel sections and sheeting, members and connections for building applications. The authors also pointed out the importance of the sustainability of cold-formed steel construction. Nowadays, the environmental performance of lightweight steel frames can be assessed by a life cycle analysis, which takes into account all stages, from material production to end-of-life and recycling of materials. The general

Conclusion

This papers presents the key advantages and drawbacks of LSF construction regarding the energy efficiency and thermal performance of buildings. Moreover, some research gaps are identified, providing guidelines for future research. The main driving research topics to improve the thermal performance of LSF construction are related to:

  • the development of single and combined strategies to reduce thermal bridges and to improve the thermal resistance of LSF envelope elements;

  • increase the thermal

Acknowledgements

This work was supported by Fundação para a Ciência e a Tecnologia (FCT) within ISISE project UID/ECI/04029/2013. The work has also been funded by FEDER funds through the COMPETE 2020-POCI, and by FCT in the framework of the project POCI-01-0145-FEDER-016750 | PTDC/EMS-ENE/6079/2014.

References (233)

  • S. Kesawan et al.

    Fire tests of load-bearing LSF walls made of hollow flange channel sections

    J Constr Steel Res

    (2015)
  • T. Kalamees

    Air tightness and air leakages of new lightweight single-family detached houses in Estonia

    Build Environ

    (2007)
  • R.M. Lawson et al.

    "Hybrid" light steel panel and modular systems

    Thin-Walled Struct

    (2008)
  • J. Kosny et al.

    Thermal evaluation of several configurations of insulation and structural materials for some metal stud walls

    Energy Build

    (1995)
  • L. Zalewski et al.

    Experimental and numerical characterization of thermal bridges in prefabricated building walls

    Energy Convers Manag

    (2010)
  • R. Dylewski et al.

    Economic and environmental benefits of thermal insulation of building external walls

    Build Environ

    (2011)
  • M. Ozel

    Cost analysis for optimum thicknesses and environmental impacts of different insulation materials

    Energy Build

    (2012)
  • R. Baetens et al.

    Aerogel insulation for building applications: a state-of-the-art review

    Energy Build

    (2011)
  • E. Cuce et al.

    Toward aerogel based thermal superinsulation in buildings: a comprehensive review

    Renew Sustain Energy Rev

    (2014)
  • M. Alam et al.

    Vacuum Insulation Panels (VIPs) for building construction industry – a review of the contemporary developments and future directions

    Appl Energy

    (2011)
  • R. Baetens et al.

    Vacuum insulation panels for building applications: a review and beyond

    Energy Build

    (2010)
  • F. Isaia et al.

    Vacuum insulation panels: thermal bridging effects and energy performance in real building applications

    Energy Procedia

    (2015)
  • J. Fricke et al.

    Vacuum insulation panels – from research to market

    Vacuum

    (2008)
  • S. Brunner et al.

    Vacuum insulation panels for building applications – Continuous challenges and developments

    Energy Build

    (2014)
  • S.E. Kalnaes et al.

    Vacuum insulation panel products: a state-of-the-art review and future research pathways

    Appl Energy

    (2014)
  • P. Hoes et al.

    Investigating the potential of a novel low-energy house concept with hybrid adaptable thermal storage

    Energy Convers Manag

    (2011)
  • B. Zalba et al.

    Review on thermal energy storage with phase change: materials, heat transfer analysis and applications

    Appl Therm Eng

    (2003)
  • M.M. Farid et al.

    A review on phase change energy storage: materials and applications

    Energy Convers Manag

    (2004)
  • F. Kuznik et al.

    A review on phase change materials integrated in building walls

    Renew Sustain Energy Rev

    (2011)
  • Y. Zhang et al.

    Application of latent heat thermal energy storage in buildings: state-of-the-art and outlook

    Build Environ

    (2007)
  • A. Pasupathy et al.

    Phase change material-based building architecture for thermal management in residential and commercial establishments

    Renew Sustain Energy Rev

    (2008)
  • E. Rodriguez-Ubinas et al.

    Applications of phase change material in highly energy-efficient houses

    Energy Build

    (2012)
  • A. Sharma et al.

    Review on thermal energy storage with phase change materials and applications

    Renew Sustain Energy Rev

    (2009)
  • L.F. Cabeza et al.

    Materials used as PCM in thermal energy storage in buildings: a review

    Renew Sustain Energy Rev

    (2011)
  • V.V. Tyagi et al.

    PCM thermal storage in buildings: a state of art

    Renew Sustain Energy Rev

    (2007)
  • M. Kenisarin et al.

    Solar energy storage using phase change materials

    Renew Sustain Energy Rev

    (2007)
  • D. Zhou et al.

    Review on thermal energy storage with phase change materials (PCMs) in building applications

    Appl Energy

    (2012)
  • F. Agyenim et al.

    A review of materials, heat transfer and phase change problem formulation for latent heat thermal energy storage systems (LHTESS)

    Renew Sustain Energy Rev

    (2010)
  • R. Baetens et al.

    Phase change materials for building applications: a state-of-the-art review

    Energy Build

    (2010)
  • E. Osterman et al.

    Review of PCM based cooling technologies for buildings

    Energy Build

    (2012)
  • R.K. Sharma et al.

    Developments in organic solid–liquid phase change materials and their applications in thermal energy storage

    Energy Convers Manag

    (2015)
  • D.W. Hawes et al.

    Latent heat storage in building materials

    Energy Build

    (1993)
  • G. Fang et al.

    Preparation, thermal properties and applications of shape-stabilized thermal energy storage materials

    Renew Sustain Energy Rev

    (2014)
  • F. Kuznik et al.

    Optimization of a phase change material wallboard for building use

    Appl Therm Eng

    (2008)
  • D. Heim et al.

    Numerical modelling and thermal simulation of PCM-gypsum composites with ESP-r

    Energy Build

    (2004)
  • Y. Zhang et al.

    Thermal storage and nonlinear heat-transfer characteristics of PCM wallboard

    Energy Build

    (2008)
  • D.A. Neeper

    Thermal dynamics of wallboard with latent heat storage

    Sol Energy

    (2000)
  • D. Zhou et al.

    Parametric analysis of influencing factors in phase change material wallboard (PCMW)

    Appl Energy

    (2014)
  • A. Bastani et al.

    Designing building envelope with PCM wallboards: design tool development

    Renew Sustain Energy Rev

    (2014)
  • L. Shilei et al.

    Experimental study and evaluation of latent heat storage in phase change materials wallboards

    Energy Build

    (2007)
  • Cited by (97)

    View all citing articles on Scopus
    View full text