The influence of precursor source and thermal parameters upon the formation of beta-phase molybdenum nitride

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Abstract

In the present paper the effect of the MoO3 precursor and procedure on the synthesis of beta-phase molybdenum nitride is reported. Two different sources of MoO3 were used, and treated under a flow of gas N2/H2 at 700 or 750 °C employing various heating ramp rates. All samples were characterized by XRD, SEM and their textural properties were determined by application of the BET method. The results show that, depending on the precursor, markedly different morphologies were observed, whereas both the molybdenum source and the thermal treatment, strongly influence the incorporation of nitrogen.

Introduction

Due to their physical and chemical properties, which are claimed to be similar to those of the platinum group metals, the transition metal nitrides have received increased attention in the last few decades. Their general aspects are described elsewhere [1], [2]. Metal nitrides possess interesting characteristics, for instance, as superconductors and hard materials [3], [4], as well as in terms of their catalytic properties [5], [6] Early reports detailed the synthesis of molybdenum nitride by nitridation of molybdenum powder in an NH3 atmosphere over a temperature range of 700–1000 K [7]. More recently, Boudart and Volpe [8] reported that the reaction of MoO3 with NH3 can produce γ-Mo2N with a surface area of ca. 200 m2/g and described the reaction as a topotactic transformation with preservation of the two-dimensional layers of the oxide precursor in the nitride product. Later Jaggers et al. [9] reported the synthesis of high surface area γ-Mo2N and δ-MoN from (NH4)6Mo7O24·4H2O, (NH4)2MoO4 and HxMoO3 and observed that all precursors form the same oxynitride intermediates which were subsequently converted into nitrides. They also reported that the temperature at which the oxynitride reacts, determines the phase, forming the face centred cubic based γ-Mo2N phase at higher temperatures than those needed for the hexagonal close packed based δ-MoN phase. Wise and Markel [10] reported the synthesis of γ-Mo2N from MoO3 under a mixture of N2 and H2 and found that high space velocities favour high surface area materials. Synthesis routes to γ-Mo2N, β-Mo2N0.78 and δ-MoN have been detailed elsewhere, for example [11]. Nagai et al. [12] reported that during the synthesis of molybdenum nitride from MoO3 and NH3, transformation of γ-Mo2N to β-Mo2N0.78 occurred when cooling under He rather than NH3. Gong at al. [13], [14] reported the synthesis of β-Mo2N0.78 from 650 to 750 °C using MoO3 as precursor, under various N2/H2 ratios following a three step temperature programme. They reported that the formation of β-Mo2N0.78 was observed at 650, 700 and 750 °C with N2/H2 ratios in the range of 1/1–1/4 [13]. We have previously observed that the production of β-Mo2N0.78 is sensitive to preparation variables and decided to study its synthesis further following various temperature treatment regimes. Furthermore, two sources of MoO3 were used for this purpose.

Section snippets

Experimental

Microreactor testing has been performed as follows. Approximately 0.4 g of MoO3 powder (Sigma–Aldrich, 99.5% or AnalaR, 99.5%) was placed between two plugs of quartz wool in a tubular quartz reactor. The reactor was first purged and then heated up from ambient temperature to either 700 or 750 °C, under a dry 3:1 N2/H2 gas mixture, (60 ml min−1, BOC, H2 99.998%, N2 99.995%) applying different heating ramp rates (5, 10, 50, or 100 °C min−1). Additional experiments were also performed removing the

Results and discussion

Two different commercial sources of MoO3 were used in the present study, one from BDH Chemicals Ltd AnalaR (source A) and the other from Sigma–Aldrich (source S). Table 1 shows their quoted specifications [15], [16]. Both sources contain an assay of more than 99.5% MoO3 and have similar maximum percentages of impurities, with an exception in the metals for which a maximum content of 0.002% and 0.005% is reported for sources A and S, respectively. The value for source A results from adding the

Conclusions

Our results demonstrate that the synthesis of beta-phase molybdenum nitrides from MoO3 is a very sensitive process. Small differences in impurity content and/or crystallinity of the MoO3 can strongly influence the morphology and the content of molybdenum in the final product. Molybdenum nitrides from source S show plate-like morphology with various particle sizes, whereas deformed rectangular blocks were obtained from source A. In addition, the synthesis of nitrides from source A is retarded,

Acknowledgements

J.S.J.H. and A.C. would like to acknowledge the Nuffield Undergraduate Research Bursary Scheme for providing support under project reference 34288. J.S.J.H. and D.M. would like to express their appreciation to the EPSRC for support in the area of nitride catalysis under project grant GR/S87300/01. JLR would like to acknowledge the generous support of Conacyt and Universidad Michoacana in allowing him to spend a sabbatical period at the University of Glasgow.

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