Review
The lactic acid bacterium as a cell factory for food ingredient production

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Abstract

In this contribution, the homofermentative lactic acid bacterium as an efficient cell factory for different (food) ingredients will be presented. The emphasis will be on some successful examples of metabolic engineering and on the physiology of these bacteria, which makes them so suitable as a cell factory. One interesting conclusion of the metabolism of these bacteria is that they have clearly chosen for speed instead of efficiency, although some evolutionary results can still not be explained on mechanistic level.

Introduction

Natural fermentation has already been used for ages to increase the shelf-life of various food materials. This process has resulted in a number of traditional food products such as: the dairy products cheese, butter, buttermilk and yoghurt; fermented meat, plants and fruits such as sausages, silage, sauerkraut, olives and grapes; and finally fermented cereal products such as bread and beer (Caplice & Fitzgerald, 1999). With the exception of beer and wine, both involving alcoholic fermentation by yeast, all these food products result from bacterial acidification, leading to longer shelf-lives (Ross, Morgan, & Hill, 2002). The bacteria that are found in these fermented products are almost always lactic acid bacteria (LAB), named for the organic acid produced during fermentation. In most cases, a specific species of LAB will become dominant in a fermentation as a result of its extremely efficient conversion of the available sugars and the rapid formation of lactic acid that inhibits the growth of most other microorganisms present. Besides producing the (lactic) acid, the acidifying bacteria, also called starter bacteria, contribute to the flavour, the texture and the nutritional value of the fermented foods through production of aroma components, through production or modification of exopolysaccharides and proteins, and through the production of nutritional components such as vitamins.

The species, strain or variant that becomes dominant during a specific fermentation is determined by the food substrate that is used, the temperature of the process, and other environmental conditions. In Gouda cheese, which does not involve cooking of the curd, the lactic acid bacterium Lactococcus lactis prevails, a so-called mesophilic bacterium with a growth optimum at 30 °C and an inability to grow at temperatures above 35–38 °C. In yoghurt and Parmesan cheese, however, where heating to 50 °C is employed, so-called thermophilic LAB (Delcour, Ferain, & Hols, 2000) are found such as Streptococcus thermophilus and Lactobacillus helveticus.

Nowadays, dairy fermentations are often carried out at such large scale that there is a strong need to control the process. By adding a high dosage of active starter cultures the fermentation is no longer a randomly occurring process, but has become a carefully controlled process. The production of these starter cultures (Hansen, 2002) is now a worldwide business of approximately 500M.

In this overview some characteristic features of homofermentative LAB will be described, and if possible, explained. These features are the “choice” of these bacteria for their specific metabolism, the use of these bacteria for metabolic engineering, and the use of these bacteria for delivery of flavour and nutritional components into fermented foods.

Section snippets

Homofermentative lactic acid fermentation

Why do (homofermentative) LAB dominate in so many food fermentations? This can be explained by the type of metabolism that is found in these bacteria. Sugars, such as the milk sugar lactose, are rapidly taken up and degraded by these bacteria. Only partial degradation of sugars takes place—to lactic acid—and further conversion to carbon dioxide does not happen since this requires air, which is not present in most fermentations, and since a respiratory metabolism is not found in most LAB.

It

Metabolic engineering

The metabolism of LAB is completely geared towards production of a single metabolite—lactic acid. Such a focussed metabolism seems to be a perfect basis for creating cell factories of single metabolites. Over the last ten years, this potential has been demonstrated with several examples of successful metabolic engineering. The development of a very effective gene expression system called NICE—for nisin controlled gene expression—has been instrumental in most of these examples (de Ruyter,

Production of low-calorie sweeteners

A more recent example of effective and successful metabolic engineering is the conversion of the milk sugar lactose into sugar alcohols (polyols) such as mannitol and sorbitol. Mannitol is often formed by LAB that have little or no LDH, especially under anaerobic conditions (Aarnikunas et al., 2003; Ferain et al., 1996; Gaspar et al., 2004; Korakli et al., 2000; Ladero et al., 2007; Neves et al., 2000; Neves et al., 2002; Saha & Nakamura, 2000; Wisselink et al., 2004a). Instead of pyruvate,

Flavour formation by LAB

Before we move to examples of metabolic engineering for flavour formation, it is important to list the components of amino acid and nitrogen metabolism in LAB. Almost all of this knowledge derives from studies with L. lactis and its use of αS1-caseine during the making and ripening of cheese.

Most LAB have only a limited ability to synthesise amino acids de novo. For its growth in milk, the lactic acid bacterium is completely dependent on its proteolytic system to partially degrade casein and

Vitamin production

Another aspect of secondary metabolism in LAB, which was targeted using metabolic engineering, is the production of vitamins. The B-vitamins folate, riboflavin and vitamin B12 can be produced by different food-grade bacteria as they are essential co-factors in vital metabolic activities in these bacteria (as in all living cells) such as the biosyntheis of amino acids and, even more important, of nucleic acids. In humans, for instance, a folate-deficiency can lead to anaemia and spina bifida in

Systems biology

The metabolism of homofermentative LAB seems to revolve around speed (of growth) at the apparent expense of efficiency (in terms of energy yield). For the yoghurt bacterium Streptococcus thermophilus, a thermophilic LAB noted for its ability to grow at relative high temperatures of 45 °C, a doubling time of less than 10 min has been recorded (Hols et al., 2005; Poolman, 2002), which is much less than the classical 20 min doubling time that is mentioned in most microbiology textbooks. How is it

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