Skip to main content
Log in

Study on the modification of inclusions by Ca treatment in GCr18Mo bearing steel

  • Published:
Advances in Manufacturing Aims and scope Submit manuscript

Abstract

The effect of Ca treatment on the modification of inclusions in Al-killed GCr18Mo bearing steel was studied and a thermodynamic and kinetic model was established. The experimental results showed that oxygen content in the steel could be reduced from 120 μg/g to the range 5.5–21.6 μg/g by Al-Ca complex deoxidization at 1 873 K. An appropriate increase in Ca/Al mass ratio is beneficial to reduce the total oxygen content in steel. When the content of dissolved aluminum was in the range of 0.03%–0.3%, with the increase of Ca/Al mass ratio from 0.8–1.6 to 2.4–3.2, the number of inclusions per unit area significantly reduced. In addition, the main types of inclusions were modified from large-sized Al2O3 clusters to plastic or semi-plastic liquid phase calcium aluminates. The experimental results matched well with the thermodynamic analysis.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13

Similar content being viewed by others

References

  1. Holappa L (2010) On physico-chemical and technical limits in clean steel production. Steel Res Int 81(10):869–874

    Article  Google Scholar 

  2. Yang W, Zhang L, Wang X et al (2013) Characteristics of inclusions in low carbon Al-killed steel during ladle furnace refining and calcium treatment. ISIJ Int 53(8):1401–1410

    Article  Google Scholar 

  3. Verma N (2010) Modification of spinel inclusions by calcium in liquid steel. Iron Steel Technol 7(1):189–197

    Google Scholar 

  4. Carl B, Gilles L, Hoang L (1997) Development of an integrated method for fully characterizing multiphase inclusions and its application to calcium-treated steels. Mater Charact 38(1):25–37

    Article  Google Scholar 

  5. Yang SF (2012) Formation and modification of MgO·Al2O3-based inclusions in alloy steels. Metall Mater Trans B 43(4):731–750

    Article  Google Scholar 

  6. Ma W, Bao Y, Wang M et al (2014) Effect of Mg and Ca treatment on behavior and particle size of inclusions in bearing steels. ISIJ Int 54(3):536–542

    Article  Google Scholar 

  7. Huang XH (1981) Principles of iron and steel metallurgy. Metallurgical Industry Press, Beijing

    Google Scholar 

  8. Song B, Han Q (1998) Equilibrium of calcium vapor with liquid iron and the interaction of third elements. Metall Mater Trans B 29(2):415–420

    Article  Google Scholar 

  9. Itoh H, Hino M, Banya S (1997) Deoxidation equilibrium of calcium in liquid iron. Tetsu to-Hagane 83(11):695–700

    Article  Google Scholar 

  10. Suito H, Inoue R (1996) Thermodynamics on control of inclusions composition in ultra-clean steels. Trans Iron Steel Inst Jpn 36(5):528–536

    Article  Google Scholar 

  11. Chen JX (2010) Commonly used chart data handbook for steelmaking. Metallurgical Industry Press, Beijing

    Google Scholar 

  12. Taguchi K, Hideki ON, Usui T et al (2005) Complex deoxidation equilibria of molten iron by aluminum and calcium. ISIJ Int 45(11):1572–1576

    Article  Google Scholar 

  13. Park JH, Todoroki H (2010) Control of MgO·Al2O3 spinel inclusions in stainless steels. ISIJ Int 50(10):1333–1346

    Article  Google Scholar 

  14. Hallstedl B (1990) Assessment of the CaO-Al2O3 system. J Am Ceram Soc 73(1):15–23

    Article  Google Scholar 

  15. Won-Gap S, Han WH, Jeong-Sik K et al (2007) Deoxidation equilibria among Mg, Al and O in liquid iron in the presence of MgO·Al2O3 spinel. ISIJ Int 43(2):201–208

    Google Scholar 

  16. Bielefeldt WV, Vilela ACF (2015) Study of inclusions in high sulfur, Al-killed Ca-treated steel via experiments and thermodynamic calculations. Steel Res Int 86(4):375–385

    Article  Google Scholar 

  17. Murray JD, Johnson RF (1963) Effect of inclusions on the properties of 1%C-Cr bearing steels. J Iron Steel Inst London Spec Rep No 77: 104–109

    Google Scholar 

  18. Ning M, Fu JC, Zheng JH (2005) Study on inclusions modification in steel by weeding Ca-Si wire (Ca-treatment). In: CSM 2005 annual meeting proceedings, pp 246–251

  19. Ye G, Jönsson P, Lund T (1996) Thermodynamics and kinetics of the modification of Al2O3 inclusions. ISIJ Int 36(S):S105–S108

    Article  Google Scholar 

  20. Parra R, Allibert M (1999) Metal-slag reaction through a solid interfacial layer. Can Metall Q 38(1):11–21

    Article  Google Scholar 

  21. Park JH, Lee SB, Kim DS (2005) Inclusion control of ferritic stainless steel by aluminum deoxidation and calcium treatment. Metall Mater Trans B 36(1):67–73

    Article  Google Scholar 

Download references

Acknowledgements

This study was financially supported by the Shanghai University and the Joint Funds of the National Natural Science Foundation of China (Grant No. U1560202).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Shu-Qiang Guo.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Zheng, HY., Guo, SQ., Qiao, MR. et al. Study on the modification of inclusions by Ca treatment in GCr18Mo bearing steel. Adv. Manuf. 7, 438–447 (2019). https://doi.org/10.1007/s40436-019-00266-1

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s40436-019-00266-1

Keywords

Navigation