Skip to main content

Advertisement

Log in

Effect of EGR on performance and emissions of a methanol–diesel reactivity controlled compression ignition (RCCI) engine

  • Technical Paper
  • Published:
Journal of the Brazilian Society of Mechanical Sciences and Engineering Aims and scope Submit manuscript

Abstract

In the context of global efforts to pursue carbon neutrality, the research on the application of methanol fuel in diesel engines has ushered in a new peak. To identify the combined effects of methanol substitution rate (MSR) and EGR on the combustion process, performance and emission characteristics in methanol–diesel RCCI engines and provide a theoretical basis for the development of methanol engines, the parametric experiments were performed by changing the MSR, EGR rate, and engine load at 1800 rpm. The results showed that methanol-diesel RCCI combustion exhibited relatively longer combustion duration, lower maximum cylinder pressure and PPRR, higher BTE and lower ESFC, significantly higher HC and CO emissions compared to CDC combustion. The maximum in-cylinder pressure and PPRR are found to decrease with the increase in MSR as well as EGR rate. With the MSR increased from 0 to 30% without EGR at 90% load, the BTE increased by 4.02%, the ESFC decreased by 3.29%. At lower engine loads, further increasing MSR resulted in reduction of BTE and increasing ESFC, but the utilization of EGR improved the fuel economy. HC and CO emissions increased with increase in MSR and EGR rate, and decreased with increase in engine load. The soot emission reduced with the increase in MSR, and increased with the increase in EGR rate and engine load. NOx emissions decrease with increase in MSR and EGR rate. At 90% load, with the EGR rate increased from 0 to 20%, the NOx emission at 30% MSR can be reduced by 73.6%. With an increase in MSR, the NO emission decreases dramatically, while the NO2 emission gradually increases, which led to lower total NOx emission and higher NO2/NO rate. Methanol–diesel RCCI mode combustion with the support of EGR has potential to reduce the NOx emissions and improve the fuel economy.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9

Similar content being viewed by others

References

  1. Zhao W, Yan J, Gao S, Lee TH, Li X (2022) The combustion and emission characteristics of a common-rail diesel engine fueled with diesel, propanol, and pentanol blends under low intake pressures. Fuel 307:121692. https://doi.org/10.1016/j.fuel.2021.121692

    Article  Google Scholar 

  2. Chen H, He JJ, Chen ZM, Geng LM (2021) A comparative study of combustion and emission characteristics of dual-fuel engine fueled with diesel/methanol and diesel–polyoxymethylene dimethyl ether blend/methanol. Process Saf Environ Prot 147:714–722. https://doi.org/10.1016/j.psep.2021.01.007

    Article  Google Scholar 

  3. Tian Z, Wang Y, Zhen XD, Liu ZB (2022) The effect of methanol production and application in internal combustion engines on emissions in the context of carbon neutrality: a review. Fuel 320:123902. https://doi.org/10.1016/j.fuel.2022.123902

    Article  Google Scholar 

  4. Su CQ, Wei HR, Wang ZA, Ayed H, Mouldi A, Shayesteh AA (2022) Economic accounting and high-tech strategy for sustainable production: a case study of methanol production from CO2 hydrogenation. Int J Hydrogen Energy 47(62):25929–25944. https://doi.org/10.1016/j.ijhydene.2022.01.124

    Article  Google Scholar 

  5. Verhelst S, Turner JW, Sileghem L, Vancoillie J (2019) Methanol as a fuel for internal combustion engines. Prog Energy Combust Sci 70:43–88. https://doi.org/10.1016/j.pecs.2018.10.001

    Article  Google Scholar 

  6. Yang QC, Zhang Z, Fan YJ, Chu GY, Zhang DW, Yu JH (2022) Advanced exergy analysis and optimization of a CO2 to methanol process based on rigorous modeling and simulation. Fuel 325:124944. https://doi.org/10.1016/j.fuel.2022.124944

    Article  Google Scholar 

  7. Sen R, Goeppert A, Prakash GKS (2022) Homogeneous hydrogenation of CO2 and CO to methanol: the renaissance of low-temperature catalysis in the context of the methanol economy. Angew Chem Int Ed 61(42):e202207278. https://doi.org/10.1002/anie.202207278

    Article  Google Scholar 

  8. Wang J, Hao CN, Zhang QJ, Meng QR, Liu HM (2022) Research advances on photo-assisted CO2 conversion to methanol. Applied Catalysis A: General 643:118738. https://doi.org/10.1016/j.apcata.2022.118738

    Article  Google Scholar 

  9. Jia ZQ, Denbratt I (2018) Experimental investigation into the combustion characteristics of a methanol-Diesel heavy duty engine operated in RCCI mode. Fuel 226:745–753. https://doi.org/10.1016/j.fuel.2018.03.088

    Article  Google Scholar 

  10. García A, Monsalve-Serrano J, Villalta D, Guzmán-Mendoza M (2021) Methanol and OMEx as fuel candidates to fulfill the potential EURO VII emissions regulation under dual-mode dual-fuel combustion. Fuel 287:119548. https://doi.org/10.1016/j.fuel.2020.119548

    Article  Google Scholar 

  11. Wang B, Yao AR, Yao CD et al (2020) In-depth comparison between pure diesel and diesel methanol dual fuel combustion mode. Appl Energy 278:115–664. https://doi.org/10.1016/j.apenergy.2020.115664

    Article  Google Scholar 

  12. Duraisamy G, Rangasamy M, Govindan N (2019) A comparative study on methanol/diesel and methanol/PODE dual fuel RCCI combustion in an automotive diesel engine. Renew Energy 145:542–556. https://doi.org/10.1016/j.renene.2019.06.044

    Article  Google Scholar 

  13. Saxena MR, Maurya RK, Mishra P (2021) Assessment of performance, combustion and emissions characteristics of methanol-diesel dual-fuel compression ignition engine: a review. J Traffic Trans Eng (English Edition) 8(5):638–680. https://doi.org/10.1016/j.jtte.2021.02.003

    Article  Google Scholar 

  14. Chen ZM, He JJ, Chen H et al (2021) Comparative study on the combustion and emissions of dual-fuel common rail engines fueled with diesel/methanol, diesel/ethanol, and diesel/n-butanol. Fuel 304:121360. https://doi.org/10.1016/j.fuel.2021.121360

    Article  Google Scholar 

  15. Ma BD, Yao AR, Yao CD et al (2020) Exergy loss analysis on diesel methanol dual fuel engine under different operating parameters. Appl Energy 261:114483. https://doi.org/10.1016/j.apenergy.2019.114483

    Article  Google Scholar 

  16. Ning L, Duan Q, Kou H, Zeng K (2020) Parametric study on effects of methanol injection timing and methanol substitution percentage on combustion and emissions of methanol/diesel dual-fuel direct injection engine at full load. Fuel 279:118424. https://doi.org/10.1016/j.fuel.2020.118424

    Article  Google Scholar 

  17. Jing Z, Zhang CH, Cai PP et al (2021) Multiple-objective optimization of a methanol/diesel reactivity controlled compression ignition engine based on non-dominated sorting genetic algorithm-II. Fuel 300:120953. https://doi.org/10.1016/j.fuel.2021.120953

    Article  Google Scholar 

  18. Panda K, Ramesh A (2022) Parametric investigations to establish the potential of methanol based RCCI engine and comparison with the conventional dual fuel mode. Fuel 308:122025. https://doi.org/10.1016/j.fuel.2021.122025

    Article  Google Scholar 

  19. Li YY, Chen H, Zhang CH, Chen H (2021) Effects of diesel pre-injection on the combustion and emission characteristics of a common-rail diesel engine fueled with diesel-methanol dual-fuel. Fuel 290:119824. https://doi.org/10.1016/j.fuel.2020.119824

    Article  Google Scholar 

  20. Tao WH, Sun T, Guo WJ, Lu KB, Shi L, Lin H (2022) The effect of diesel pilot injection strategy on combustion and emission characteristic of diesel/methanol dual fuel engine. Fuel 324:124653. https://doi.org/10.1016/j.fuel.2022.124653

    Article  Google Scholar 

  21. Liu JH, Wu PC, Ji Q, Sun P, Wang P, Meng ZW, Ma HJ (2022) Experimental study on effects of pilot injection strategy on combustion and emission characteristics of diesel/methanol dual-fuel engine under low load. Energy 247:123464. https://doi.org/10.1016/j.energy.2022.123464

    Article  Google Scholar 

  22. Wang LJ, Liu JH, Ji Q, Sun P, Li J, Wei ML, Liu SK (2022) Experimental study on the high load extension of PODE/methanol RCCI combustion mode with optimized injection strategy. Fuel 314:122726. https://doi.org/10.1016/j.fuel.2021.122726

    Article  Google Scholar 

  23. Ganesan N, Viswanathan K, Karthic SV, Ekambaram P, Wu W, Vo D-VN (2022) Split injection strategies based RCCI combustion analysis with waste cooking oil biofuel and methanol in an open ECU assisted CRDI engine. Fuel 319:123710. https://doi.org/10.1016/j.fuel.2022.123710

    Article  Google Scholar 

  24. Elkelawy M, El Shenawy EA, Mohamed SA, Elarabi MM, Alm-Eldin Bastawissi H (2022) Impacts of EGR on RCCI engines management: a comprehensive review. Energy Conver Manag: X 14:100216. https://doi.org/10.1016/j.ecmx.2022.100216

    Article  Google Scholar 

  25. Qu GF, Yao AR, Chen C, Ren JC, Yao CD (2021) Effect of EGR strategy on combustion and emission of DMDF engine for meeting China VI emission legislation. Fuel 299:120879. https://doi.org/10.1016/j.fuel.2021.120879

    Article  Google Scholar 

  26. Macián V, Bermúdez V, Villalta D, Soto L (2019) Effects of low-pressure EGR on gaseous emissions and particle size distribution from a dual-mode dual-fuel (DMDF) concept in a medium-duty engine. Appl Therm Eng 163:114245. https://doi.org/10.1016/j.applthermaleng.2019.114245

    Article  Google Scholar 

  27. Wang B, Yao AR, Chen C, Yao CD, Wang H, Liu MK, Li ZZ (2019) Strategy of improving fuel consumption and reducing emission at low load in a diesel methanol dual fuel engine. Fuel 254:115660. https://doi.org/10.1016/j.fuel.2019.115660

    Article  Google Scholar 

  28. Chen DD, Wang T, Yang TT, Li GX, Chen Y, Qiao TY (2022) Effects of EGR combined with DOC on emission characteristics of a two-stage injected Fischer-Tropsch diesel/methanol dual-fuel engine. Fuel 329:125451. https://doi.org/10.1016/j.fuel.2022.125451

    Article  Google Scholar 

  29. Wang L, Liang WW, Ma HR, Ji Q, Sun P, Liu JH (2023) Simulation study on effects of EGR ratio and compression ratio on combustion and emission characteristics of PODE/methanol RCCI engine. Fuel 334:126593. https://doi.org/10.1016/j.fuel.2022.126593

    Article  Google Scholar 

  30. Elkelawy M, El Shenawy EA, Mohamed SA, Elarabi MM, Bastawissi HA-E (2022) Impacts of using EGR and different DI-fuels on RCCI engine emissions, performance, and combustion characteristics. Energy Conver Manag: X 15:100236. https://doi.org/10.1016/j.ecmx.2022.100236

    Article  Google Scholar 

  31. Gürbüz H, Sandalcı T (2022) Numerical analysis of diesel injection strategies on emissions and performance in CH4/diesel powered RCCI diesel engine with high ratio EGR. Alex Eng J. https://doi.org/10.1016/j.aej.2022.09.012

    Article  Google Scholar 

  32. Li J, Yu X, Xie JC, Yang WM (2020) Mitigation of high pressure rise rate by varying IVC timing and EGR rate in an RCCI engine with high premixed fuel ratio. Energy 192:116659. https://doi.org/10.1016/j.energy.2019.116659

    Article  Google Scholar 

  33. Wu YF, Reitz RD (2015) Effects of exhaust gas recirculation and boost pressure on reactivity controlled compression ignition engine at high load operating conditions. J Energy Resour Technol 137(3):032210. https://doi.org/10.1115/1.4029866

    Article  Google Scholar 

  34. Ahmad Z, Kaario O, Qiang C, Larmi M (2022) Effect of negative valve overlap in a heavy-duty methanol-diesel dual-fuel engine: a pathway to improve efficiency. Fuel 317:123522. https://doi.org/10.1016/j.fuel.2022.123522

    Article  Google Scholar 

  35. Panda K, Ramesh A (2022) HCCI combustion of methanol along with diesel through novel injection strategies and its potential over conventional dual fuel combustion. Fuel 324:124766. https://doi.org/10.1016/j.fuel.2022.124766

    Article  Google Scholar 

  36. Yıldız M, Çeper BA (2022) A comparative study on gasoline/diesel-fueled RCCI combustion at different premixed ratios and high-EGR diesel CI combustion in an IC engine under low load conditions. Fuel 324:124596. https://doi.org/10.1016/j.fuel.2022.124596

    Article  Google Scholar 

  37. Jung DW, Iida N (2017) Thermal and chemical effects of the in-cylinder charge at IVC on cycle-to-cycle variations of DME HCCI combustion with combustion-phasing retard by external and rebreathed EGR. Appl Therm Eng 113:132–149. https://doi.org/10.1016/j.applthermaleng.2016.11.011

    Article  Google Scholar 

  38. Zang RZ, Yao CD, Yin ZH, Geng PL, Hu JT, Wu TY (2016) Mechanistic study of ignition characteristics of diesel/methanol and diesel/methane dual fuel engine. Energy Fuels 30:8630–8637. https://doi.org/10.1021/acs.energyfuels.6b00716

    Article  Google Scholar 

  39. Maurya RK (2017) Characteristics and control of low temperature combustion engines: employing gasoline, ethanol and methanol. Springer, Cham. https://doi.org/10.1007/978-3-319-68508-3

    Book  Google Scholar 

  40. Agarwal AK, Shukla PC, Patel C, Gupta JG, Sharma N, Prasad RK, Agarwal RA (2016) Unregulated emissions and health risk potential from biodiesel (KB5, KB20) and methanol blend (M5) fuelled transportation diesel engines. Renew Energy 98:283–291. https://doi.org/10.1016/j.renene.2016.03.058

    Article  Google Scholar 

  41. Liu JH, Ma HR, Liang WW, Yang J, Sun P, Wang XD, Wang YX, Wang P (2022) Experimental investigation on combustion characteristics and influencing factors of PODE/methanol dual-fuel engine. Energy 260:125131. https://doi.org/10.1016/j.energy.2022.125131

    Article  Google Scholar 

  42. Lu H, Yao AR, Yao CD, Chen C, Wang B (2019) An investigation on the characteristics of and influence factors for NO2 formation in diesel/methanol dual fuel engine. Fuel 235:617–626. https://doi.org/10.1016/j.fuel.2018.08.061

    Article  Google Scholar 

  43. Huang YH, Ng ECY, Surawski NC, Zhou JL, Wang XC, Gao JB, Lin WT, Brown RJ (2022) Effect of diesel particulate filter regeneration on fuel consumption and emissions performance under real-driving conditions. Fuel 320:123937. https://doi.org/10.1016/j.fuel.2022.123937

    Article  Google Scholar 

Download references

Acknowledgements

The authors are grateful for the support given by the Yunnan Province Science and Technology Program (Grant No. 202103AA080002) and National Innovation and Entrepreneurship Training Program for College Students (Grant No. 2021106740023).

Author information

Authors and Affiliations

Authors

Contributions

FH contributed to methodology, writing—review & editing, project administration. LL contributed to investigation, writing—original draft. MZ contributed to data curation, review & editing. MW contributed to methodology, formal analysis. LS contributed to writing—review & editing, investigation. JL contributed to formal analysis, supervision, conceptualization.

Corresponding authors

Correspondence to Lizhong Shen or Jilin Lei.

Ethics declarations

Conflict of interest

The authors declare they have no competing financial interests or personal relationships that might influence the present research.

Additional information

Technical Editor: Mario Eduardo Santos Martins.

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Huang, F., Li, L., Zhou, M. et al. Effect of EGR on performance and emissions of a methanol–diesel reactivity controlled compression ignition (RCCI) engine. J Braz. Soc. Mech. Sci. Eng. 45, 440 (2023). https://doi.org/10.1007/s40430-023-04289-5

Download citation

  • Received:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s40430-023-04289-5

Keywords

Navigation