Skip to main content
Log in

Study on the Separation and Sedimentation Performance of Silicon from Diamond Wire Saw Silicon Powder Slurry

  • Research
  • Published:
Silicon Aims and scope Submit manuscript

Abstract

The rapid development of the photovoltaic industry has led to a dramatic increase in the production of silicon scrap waste, the recovery of high-purity silicon from silicon wafer-cutting scrap is crucial. Therefore, developing a fast and efficient separation method of for diamond wire saw silica powder slurry (DWSSPS) is necessary to achieve high recovery, high purity, and low oxidation rates. In this study, the separation of silicon from the slurry was facilitated by adjusting the pH, and temperature of the slurry and by adding additives to the slurry during the precipitation process. The experimental results showed that the surface potential of DWSSPS decreased from 30 to 3 mV at pH = 1 and with the addition of acetone. The result also showed that an increase in the temperature reduced the viscosity of the slurry, accelerating the separation rate of the particles from silicon waste. The optimal separation effect was achieved when the fluid activation energy was 15.97 kJ/mol. Therefore, particle in DWSSPS are more easily separated under acidic conditions, high temperatures, and acetone additive. Effective separation under these conditions can improve the recycling of silicon waste in the photovoltaic industry.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

Data Availability

All data generated or analysed during this study are included in this published article.

References

  1. Ding Z, Li H, Shaw L (2020) New insights into the solid-state hydrogen storage of nanostructured LiBH4-MgH2 system. Chem Eng J 385:123856

    Article  CAS  Google Scholar 

  2. Li Z, Peng F, Quan H et al (2022) A universal strategy via polymerizing non-fullerene small molecule acceptors enables efficient all-polymer solar cells with > 1 year excellent thermal stability. Chem Eng J 430:132711

    Article  CAS  Google Scholar 

  3. Kwak JI, Nam S-H, Kim L et al (2020) Potential environmental risk of solar cells: current knowledge and future challenges. J Hazard Mater 392:122297

    Article  CAS  PubMed  Google Scholar 

  4. Zhang M, Ma X, Zhang H et al (2022) Metallated terpolymer donors with strongly absorbing iridium complex enables Polymer solar cells with 16.71% efficiency. Chem Eng J 430:132832

    Article  CAS  Google Scholar 

  5. Ren Y, Morita K (2020) Low-temperature process for the fabrication of low-boron content bulk Si from Si–Cu solution with zr addition. ACS Sustain Chem Eng 8(17):6853–6860

    Article  CAS  Google Scholar 

  6. Chen H, Morita K, Ma X et al (2019) Boron removal for solar-grade silicon production by metallurgical route: a review. Sol Energy Mater Sol Cells 203:110169

    Article  CAS  Google Scholar 

  7. Khatibi A, Razi Astaraei F, Ahmadi MH (2019) Generation and combination of the solar cells: a current model review. Energy Sci Eng 7(2):305–322

    Article  Google Scholar 

  8. Hachichi K, Zemmouri H, Tara A et al (2021) Separation of Si and SiC from photovoltaic industry waste. Recycling of SiC in production of Cu2O-SiC powder. Silicon 13:361–374

    Article  CAS  Google Scholar 

  9. Yang S, Wan X, Wei K et al (2021) Investigation of Na2CO3–CaO–NaCl (or Na3AlF6) additives for the remanufacturing of silicon from diamond wire saw silicon powder waste. J Clean Prod 286:125525

    Article  CAS  Google Scholar 

  10. Yang S, Wan X, Wei K et al (2021) Silicon recovery from diamond wire saw silicon powder waste with hydrochloric acid pretreatment: an investigation of Al dissolution behavior. Waste Manag 120:820–827

    Article  CAS  PubMed  Google Scholar 

  11. Huang L, Chen J, Fang M et al (2018) Clean enhancing elimination of boron from silicon kerf using Na2O-SiO2 slag treatment. J Clean Prod 186:718–725

    Article  CAS  Google Scholar 

  12. Guo J, Liu X, Yu J et al (2021) An overview of the comprehensive utilization of silicon-based solid waste related to PV industry. Resour Conserv Recycl 169:105450

    Article  CAS  Google Scholar 

  13. Li J, Lin Y, Wang F et al (2021) Progress in recovery and recycling of kerf loss silicon waste in photovoltaic industry. Sep Purif Technol 254:117581

    Article  CAS  Google Scholar 

  14. Kong J, Xing P, Liu Y et al (2019) An economical approach for the recycling of high-purity silicon from diamond-wire saw kerf slurry waste. Silicon 11:367–376

    Article  CAS  Google Scholar 

  15. Yang H, Liu I, Liu C et al (2019) Recycling and reuse of kerf-loss silicon from diamond wire sawing for photovoltaic industry. Waste Manag 84:204–210

    Article  CAS  PubMed  Google Scholar 

  16. Kong J, Wei D, Xing P et al (2021) Recycling high-purity silicon from diamond-wire saw kerf slurry waste by vacuum refining process. J Clean Prod 286:124979

    Article  CAS  Google Scholar 

  17. Zou Q, Huang L, Chen W et al (2023) Recycling of silicon from waste PV diamond wire sawing silicon powders: a strategy of Na2CO3-assisted pressure-less sintering and acid leaching. Waste Manag 168:107–115

    Article  CAS  PubMed  Google Scholar 

  18. Tsai TH, Shih YP (2014) Recovering low-turbidity cutting liquid from silicon slurry waste. J Hazard Mater 271:252–257

    Article  CAS  PubMed  Google Scholar 

  19. Lin YC, Wang TY, Lan CW et al (2010) Recovery of silicon powder from kerf loss slurry by centrifugation. Powder Technol 200(3):216–223

    Article  CAS  Google Scholar 

  20. Akbulut O, Mace CR, Martinez RV et al (2012) Separation of nanoparticles in aqueous multiphase systems through centrifugation. Nano Lett 12(8):4060–4064

    Article  CAS  PubMed  Google Scholar 

  21. Drouiche N, Cuellar P, Kerkar F et al (2014) Recovery of solar grade silicon from kerf loss slurry waste. Renew Sustain Energy Rev 32:936–943

    Article  CAS  Google Scholar 

  22. Liu S, Huang K, Zhu H (2013) Recovery of silicon powder from silicon wiresawing slurries by tuning the particle surface potential combined with centrifugation. Sep Purif Technol 118:448–454

    Article  CAS  Google Scholar 

  23. Wu YF, Chen YM (2009) Separation of silicon and silicon carbide using an electrical field. Sep Purif Technol 68(1):70–74

    Article  CAS  Google Scholar 

  24. Tsai TH, Shih YP, Wu YF (2013) Recycling silicon wire-saw slurries: separation of silicon and silicon carbide in a ramp settling tank under an applied electrical field. J Air Waste Manag Assoc 63(5):521–527

    Article  CAS  PubMed  Google Scholar 

  25. Lin YC, Tai CY (2010) Recovery of silicon powder from kerfs loss slurry using phase-transfer separation method. Sep Purif Technol 74(2):170–177

    Article  CAS  Google Scholar 

  26. Hsu H, Huang W, Yang C et al (2014) Silicon recovery from cutting slurry by phase transfer separation. Sep Purif Technol 133:1–7

    Article  CAS  Google Scholar 

  27. Wang LP, Li MY, Jian TY et al (2020) Separation of silicon carbide and silicon powders in kerf loss slurry through phase transfer separation method with sodium dodecyl sulfate addition. Sep Purif Technol 235:116208

    Article  CAS  Google Scholar 

  28. Wei X, Yin C, Wan Y et al (2015) Effect of wet oxidation on recovery of silicon from wire saw slurry by liquid–liquid extraction. Sep Purif Technol 149:457–461

    Article  CAS  Google Scholar 

  29. Tang X, He S, Qiu F et al (2021) Intensification of solid–liquid separation by thermal sedimentation in pressure oxidative leaching process of chromite. Miner Eng 164:106825

    Article  CAS  Google Scholar 

  30. Liu S, Huang K, Zhu H (2016) Removal of Fe, B and P impurities by enhanced separation technique from silicon-rich powder of the multi-wire sawing slurry. Chem Eng J 299:276–281

    Article  CAS  Google Scholar 

  31. Zhang X, Liu X, Zhang W et al (2022) Sedimentation of the fine-grained dredged slurry in the marine environment. Bull Eng Geol Environ 81(5):173

    Article  Google Scholar 

  32. Goh R, Leong YK, Lehane B (2011) Bentonite slurries—zeta potential, yield stress, adsorbed additive and time-dependent behaviour. Rheol Acta 50:29–38

    Article  CAS  Google Scholar 

  33. Civan F (2006) Viscosity–temperature correlation for crude oils using an Arrhenius-type asymptotic exponential function. Pet Sci Technol 24(6):699–706

    Article  CAS  Google Scholar 

  34. Shi X, Guo S (2016) Effect of diluent type on analysis of Zeta potential of colloid particles of soymilk protein. Trans Chin Soc Agric Eng 32(7):270–275

    Google Scholar 

Download references

Acknowledgements

The authors are grateful for financial support from the Key Science and Technology Specific Projects of Yunnan Province (No.202202AG050012), the Yunnan Major Scientific and Technological Projects (No. 202202AB080008), the Yunnan Fundamental Research Projects (No. 202101BE070001-010), the National Natural Science Foundation of China (No. 52204313).

Funding

This research was supported by the Key Science and Technology Specific Projects of Yunnan Province (No.202202AG050012), the Yunnan Major Scientific and Technological Projects (No. 202202AB080008), the Yunnan Fundamental Research Projects (No. 202101BE070001-010), the National Natural Science Foundation of China (No. 52204313).

Author information

Authors and Affiliations

Authors

Contributions

Y.Z.: Conceptualization, Methodology, Writing-original draft. S.Y.: Writing-review & editing, Supervision. K.X.: Writing-review, Supervision. K.W.: Funding acquisition. W.M.: Funding acquisition.

Corresponding authors

Correspondence to Shicong Yang or Keqiang Xie.

Ethics declarations

Ethics Approval and Consent to Participate

We don’t cover ethics approval and consent to participate.

Consent to Participate

Not applicable.

Consent for Publication

Not applicable.

Informed Consent

All authors and associated personnel are aware of and agree to the content of this submission.

Competing Interests

The authors declare no competing interests.

Additional information

Publisher’s Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Zhu, Y., Yang, S., Xie, K. et al. Study on the Separation and Sedimentation Performance of Silicon from Diamond Wire Saw Silicon Powder Slurry. Silicon 16, 867–875 (2024). https://doi.org/10.1007/s12633-023-02733-8

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12633-023-02733-8

Keywords

Navigation