Skip to main content
Log in

Fabrication of wear-resistant layers with lamellar eutectic structure by laser surface alloying using the in situ reaction between Cr and B4C

  • Published:
International Journal of Minerals, Metallurgy, and Materials Aims and scope Submit manuscript

Abstract

To improve the wear resistance of Cr5 steel, wear-resistant layers with lamellar eutectic microstructure were fabricated by laser surface alloying (LSA), which is dependent on the in situ reaction between Cr and B4C. Our results indicated that the hypoeutectic structures of the LSA layers were divided into interdendritic eutectic structures and dendrites. The area fraction of the eutectic structures increased with increasing laser scanning speed, which improved the hardness and wear resistance of the LSA layers. The average hardness of the LSA layer prepared at a scanning speed of 8 mm/s was HV0.2 883.9, which was 1.8 times greater than that of the traditional quenched layer (approximately HV 480). After sliding for 659.4 m, the specimen prepared at a scanning speed of 8 mm/s exhibited a volume loss of 0.0323 mm3, which was only 29.5% of the volume loss of the traditional quenched specimen.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. X.F. Qin, D.L. Sun, L.Y. Xie, and Q. Wu, Hardening mechanism of Cr5 backup roll material induced by rolling contact fatigue, Mater. Sci. Eng. A, 600(2014), p. 195.

    Article  Google Scholar 

  2. R. Servin-Castañeda, A.M. Garcia-Lara, R.D. Mercado-Solís, and C.A. Vega-Lebrun, Development of mathematical model for control wear in backup roll for hot strip mill, J. Iron Steel Res. Int., 21(2014), No. 1, p. 46.

    Article  Google Scholar 

  3. Q.B. Wang, Z.X. Li, Y.W. Shi, L.Z. Wang, and F. Liu, Interior crack and its formation mechanism in overlaying weld of back-up rolls, Eng. Failure Anal., 34(2013), p. 268.

    Article  Google Scholar 

  4. K. Tsai, S. Jeng, and J. Huang, Prevention of delayed cracking of iron based hardfacing welds, Eng. Failure Anal., 48(2015), p. 210.

    Article  Google Scholar 

  5. J. Kang, B. Xu, H. Wang, and C. Wang, Influence of contact stress on rolling contact fatigue of composite ceramic coatings plasma sprayed on a steel roller, Tribol. Int., 73(2014), p. 47.

    Article  Google Scholar 

  6. D. Lou, C. He, S. Shang, C. Liu, and Q. Cai, Microstructure and performances of graphite scattered Cr3C2?NiCr composites prepared by laser processing, Mater. Lett., 93(2013), p. 304.

    Article  Google Scholar 

  7. D.I. Adebiyi and A.P.I. Popoola, Mitigation of abrasive wear damage of Ti–6Al–4V by laser surface alloying, Mater. Des., 74(2015), p. 67.

    Article  Google Scholar 

  8. Y. Wu, A.H. Wang, Z. Zhang, H.B. Xia, and Y.N. Wang, Microstructure, wear resistance and cell proliferation ability of in situ synthesized Ti–B coating produced by laser alloying, Opt. Laser Technol., 67(2015), p. 176.

    Article  Google Scholar 

  9. Z. Chen, C. Meng, J. Dong, T. Zhou, X. Tong, and H. Zhou, The comparative study of W/Cr addition in Fe-base by laser surface alloying on fatigue wear resistance of GCI, Surf. Coat. Technol., 286(2016), p. 25.

    Article  Google Scholar 

  10. G.F. Sun, R. Zhou, P. Li, A.X. Feng, and Y.K. Zhang, Laser surface alloying of C-B-W-Cr powders on nodular cast iron rolls, Surf. Coat. Technol., 205(2011), No. 8-9, p. 2747.

    Article  Google Scholar 

  11. T. Sun, R.B. Song, X. Wang, P. Deng, and C.J. Wu, Abrasive wear behavior and mechanism of high chromium cast iron, J. Iron Steel Res. Int., 22(2015), No. 1, p. 84.

    Article  Google Scholar 

  12. [12] M. Çöl, F.G. Koç, H. Öktem, and D. Kir, The role of boron content in high alloy white cast iron (Ni-Hard 4) on microstructure, mechanical properties and wear resistance, Wear, 348-349(2016), p. 158.

    Article  Google Scholar 

  13. F. Liu, Y.H. Jiang, H. Xiao, and J. Tan, Study on fragmentation and dissolution behavior of carbide in a hot-rolled hypereutectic high chromium cast iron, J. Alloys Compd., 618(2015), p. 380.

    Article  Google Scholar 

  14. L. Zhang, H.Y. Wang, S.T. Li, C. Liu, and Q.C. Jiang, Influence of reactant particle size on products of self-propagating high-temperature synthesis in 30wt.% Cr–Ti–B4C system, J. Alloys Compd., 468(2009), No. 1-2, p. 143.

    Article  Google Scholar 

  15. P. Mogilevsky, E.Y. Gutmanas, I. Gotman, and R. Telle, Reactive formation of coatings at boron carbide interface with Ti and Cr Powders, J. Eur. Ceram. Soc., 15(1995), No. 6, p. 527.

    Article  Google Scholar 

  16. Q.W. Meng, L. Geng, and B.Y. Zhang, Laser cladding of Ni-base composite coatings onto Ti–6Al–4V substrates with pre-placed B4C+NiCrBSi powders, Surf. Coat. Technol., 200(2006), No. 16-17, p. 4923.

    Article  Google Scholar 

  17. J. Li, Z. Yu, and H. Wang, Wear behaviors of an (TiB + TiC)/Ti composite coating fabricated on Ti6Al4V by laser cladding, Thin Solid Films, 519(2011), No. 15, p. 4804.

    Article  Google Scholar 

  18. L. Sheng, F. Yang, T. Xi, Y. Zheng, and J. Guo, Microstructure and room temperature mechanical properties of NiAl–Cr(Mo)–(Hf, Dy) hypoeutectic alloy prepared by injection casting, Trans. Nonferrous Met. Soc. China, 23(2013), No. 4, p. 983.

    Article  Google Scholar 

  19. Y. Wang, S. Zhao, W. Gao, C. Zhou, F. Liu, and X. Lin, Microstructure and properties of laser cladding FeCrBSi composite powder coatings with higher Cr content, J. Mater. Process. Technol., 214(2014), No. 4, p. 899.

    Article  Google Scholar 

  20. X. Yang, X. Peng, J. Chen, and F. Wang, Effect of a small increase in the Ni content on the properties of a laser surface clad Fe-based alloy, Appl. Surf. Sci., 253(2007), No. 9, p. 4420.

    Article  Google Scholar 

  21. H.R. Zhang, O.A. Ojo, and M.C. Chaturvedi, Nanosize boride particles in heat-treated nickel base superalloys, Scripta Mater., 58(2008), No. 3, p. 167.

    Article  Google Scholar 

  22. K. Zhang, J. Deng, R. Meng, S. Lei, and X. Yu, Influence of laser substrate pretreatment on anti-adhesive wear properties of WC/Co-based TiAlN coatings against AISI 316 stainless steel, Int. J. Refract. Met. Hard Mater., 57(2016), p. 101.

    Article  Google Scholar 

  23. G. Sun, Y. Zhang, C. Liu, K. Luo, X. Tao, and P. Li, Microstructure and wear resistance enhancement of cast steel rolls by laser surface alloying NiCr–Cr3C2, Mater. Des., 31(2010), No. 6, p. 2737.

    Article  Google Scholar 

  24. Y. Lin, H. Chen, and Y. Chen, Microstructures and wear properties of various clad layers of the Fe–W–C–B–Cr system, Surf. Coat. Technol., 236(2013), p. 410.

    Article  Google Scholar 

  25. G. Chassaing, L. Faure, S. Philippon, M. Coulibaly, A. Tidu, P. Chevrier, and J. Meriaux, Adhesive wear of a Ti6Al4V tribopair for a fast friction contact, Wear, 320(2014), p. 25.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Chang-sheng Liu.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Sun, Yz., Li, Jb., Wellburn, D. et al. Fabrication of wear-resistant layers with lamellar eutectic structure by laser surface alloying using the in situ reaction between Cr and B4C. Int J Miner Metall Mater 23, 1294–1301 (2016). https://doi.org/10.1007/s12613-016-1351-8

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12613-016-1351-8

Keywords

Navigation