Abstract
Thermoplastic automated tape placement process allows the manufacture of large composite parts. This method is based on the continuous welding by fusion bonding of a thermoplastic matrix composite ply on a substrate. It has received an increasing interest in recent years due to its ability to produce parts out of autoclave. In order to control and optimize the quality of the part, accurate predictions of the thermo-mechanical history applied during the manufacturing of the laminate are needed, usually through the numerical solution of the involved thermo-mechanical models. In a former work a parametric thermal modeling was successfully accomplished. The present work focusses on the thermo-mechanical modeling able to predict the residual stresses installed in the part during the forming process. An efficient (fast and accurate) thermo-mechanical solver for predicting residual stresses is compulsory for optimizing the process.
Similar content being viewed by others
References
Ammar A, Chinesta F, Diez P, Huerta A (2010) An error estimator for separated representations of highly multidimensional models. Comput Methods Appl Mech Eng 199:1872–1880
Bognet B, Leygue A, Chinesta F, Poitou A, Bordeu F (2012) Advanced simulation of models defined in plate geometries: 3D solutions with 2D computational complexity. Comput Methods Appl Mech Eng 201:1–12
Bognet B, Chinesta A, Leygue F (2014) Separated representations of 3D elastic solutions in shell geometries. Adv Model Simul Eng Sci 1:4. http://www.amses-journal.com/content/1/1/4
Chinesta F, Keunings R, Leygue A (2013) The proper generalized decomposition for advanced numerical simulations. A primer. Springerbriefs ,Springer
Chinesta F, Leygue A, Bordeu F, Aguado JV, Cueto E, Gonzalez D, Alfaro I, Ammar A, Huerta A (2013) Parametric PGD based computational vademecum for efficient design, optimization and control. Arch Comput Methods Eng 20/1:31–59
Chinesta F, Leygue A, Bognet B, Ghnatios Ch, Poulhaon F, Bordeu F, Barasinski A, Poitou A, Chatel S, Maison-Le-Poec S (2014) First steps towards an advanced simulation of composites manufacturing by automated tape placement. Int J Mater Form 7/1:81–92
Cogswell FN (1992) Thermoplatic aromatic polymer composites. Butterworth-Heinemann, Oxford
D’Avino G, Hulsen MA (2010) Decoupled second-order transient schemes for the flow of viscoelastic fluids without a viscous solvent contribution. J Non-Newtonian Fluid Mech 165/23-24:1602–1612
Hacquin A (1996) Modelisation thermomecanique tridimensionnelle du laminage. Ecole Nationale Superieure des Mines de Paris, Ph.D.
Hacquin A, Montmitonnet P, Guillerault J-P (1996) A steady state thermo-elastoviscoplastic finite element model of rolling with coupled thermo-elastic roll deformation. J Mater Process Technol 60:109–116
Keunings R (1986) On the high weissenberg number problem. J Non-Newtonian Fluid Mech 20:209–226
Leon A, Barasinski A, Nadal E, Chinesta F (2015) High-resolution thermal analysis at thermoplastic pre-impregnated composite interfaces. Composite Interfaces 22(8):767–777
Leon A, Barasinski A, Chinesta F Microstructural analysis of pre-impreganted tapes consolidation. Int J Mater Form. doi:10.1007/s12289-016-1285-8
Nadal E, Leygue A, Chinesta F, Beringhier M, Rodenas JJ, Fuenmayor FJ (2015) A separated representation of an error indicator for the mesh refinement process under the Proper Generalized Decomposition framework. Comput Mech 55/2:251–266
Silverman EM, Wiacek CR, Griese RA Characterization of IM7 Graphite/Thermoplastic Polyetheretherketone (PEEK) for spacecraft structural applications. In: Proceedings of 10th Conference on composite materials: testing and design. ASTM, Philadelphia, pp 118–130
Sonmez FO, Hahn HT (1997) Thermoviscoelastic analysis of the thermoplastic composite tape placement process. J Thermoplast Compos Mater 10/4:381–414
Sonmez FO, Hahn HT, Akbulut M (2002) Analysis of process-induced residual stresses in tape palacement. J Thermoplast Compos Mater 15/6:525–544
Alfaro I, Gonzalez D, Zlotnik S, Diez P, Cueto E, Chinesta F (2015) An error estimator for real-time simulators based on model order reduction. Advanced modeling and Simulation in Engineering Sciences 2/30
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interests
None.
Rights and permissions
About this article
Cite this article
Dedieu, C., Barasinski, A., Chinesta, F. et al. On the prediction of residual stresses in automated tape placement. Int J Mater Form 10, 633–640 (2017). https://doi.org/10.1007/s12289-016-1307-6
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12289-016-1307-6