Abstract
Energy recovery ventilation plays a crucial role in providing fresh air and managing respiratory diseases, such as COVID-19. This study focuses on the computational fluid dynamics (CFD) analysis of a compact heat exchanger within a heat recovery ventilator and discusses the findings. However, conducting such an analysis is challenging due to the complex nature of the desired modules, which include intricate fin geometry and the combination of crossflow and counterflow regions in a compact heat exchanger, requiring extensive computational resources. To overcome these limitations, the entire model is treated as a computable unit cell, and the complex calculations involving crossflow and counterflow are simplified by summing individual simulations for each flow type. Furthermore, the detailed numerical modeling method is compared with experimental results, demonstrating the utility of the proposed CFD modeling approach for analyzing plate–fin compact heat exchangers.
Similar content being viewed by others
Abbreviations
- c :
-
Cold
- C :
-
Heat capacity rate
- h :
-
Hot
- i :
-
Inlet
- min :
-
Minimum
- o :
-
Outlet
- q :
-
Heat transfer rate
- t, T :
-
Temperature
- ε :
-
Effectiveness
References
P. Maghsoudi, S. Sadeghi and H. Gorgani, Comparative study and multi-objective optimization of plate-fin recuperators applied in 200 kW micro-turbines based on non-dominated sorting and normalization method considering recuperator effectiveness, exergy efficiency and total cost, J. Thermal Sci., 124 (2018) 50–67.
W. Kays and A. London, Compact Heat Exchangers, McGraw-Hill, New York, USA (1984).
P. Liu, M. R. Nasr, G. Ge, M. J. Alonso, H. M. Mathisen, F. Fathieh and C. Simonson, A theoretical model to predict frosting limits in crossflow air-to-air flat plate heat/energy exchangers, J. Energy and Buildings, 110 (2016) 404–414.
M. V. V. Mortean, L. H. R. Cisterna, K. V. Paiva and M. B. H. Mantelli, Thermal and hydrodynamic analysis of a crossflow compact heat exchanger, J. Applied Thermal Engineering, 150 (2019) 750–761.
R. Laskowski, The concept of a new approximate relation for exchanger heat transfer effectiveness for a crossflow heat exchanger with unmixed fluids, J. Power Tech., 91(2) (2011) 93–101.
V. Dvorak and T. Vit, CAE methods for plate heat exchanger design, J. Energy Procedia, 134 (2017) 234–243.
T. D. Bui, F. Chen, A. Nida, K. J. Chua and K. C. Ng, Experimental and modeling analysis of membrane-based air dehumidification, Sep. Purif. Technol., 144 (2015) 114–122.
M. S. N. Nasif, R. Al-Waked, M. Behnia and G. Morrison, Modeling of air to air enthalpy heat exchanger, Heat. Transf. Eng., 33 (2012) 1010–1023.
S. Koester, M. Falkenberg, M. Logemann and M. Wessling, Modeling heat and mass transfer in cross-counterflow enthalpy exchangers, J. Membrane Science, 525 (2017) 68–76.
S. Hwang and J. H. Jeong, CFD analysis of offset strip fin with a gap between rows, Korean J. Air-Conditioning and Refrigeration Engineering, 26 (2014) 381–387.
S. W. Jeon, I. Ngo and C. Byon, Numerical study on heat transfer performance of PCHE with supercritical CO2 as working fluid, Trans. Korean Soc. Mech. Eng. B, 40 (2016) 737–744.
N. Piroozfam, A. H. Shafaghi and S. E. Razavi, Numerical investigation of three methods for improving heat transfer in counter-flow heat exchangers, International J. of Thermal Sciences, 133 (2018) 230–239.
K. R. Kim, J. K. Lee, H. D. Jeong, Y. H. Kang and Y. C. Ahn, Numerical and experimental study of air-to-air plate heat exchangers with plain and offset strip fin shapes, Energies, 13 (2020) 5710.
I. Gherasim, N. Galanis and C. T. Nguyen, Heat transfer and fluid flow in a plate heat exchanger, part II: assessment of laminar and two-equation turbulent models, International J. Thermal Sciences, 50 (2011) 1499–1511.
W. S. Kim, Design optimization of cross-counter flow compact heat exchanger for energy recovery ventilator, International J. Air-Conditioning and Refrigeration, 30 (2022) 16.
M. Pourhoseinian, N. Asasian-Kolur and S. Sharifian, CFD investigation of heat and moisture recovery from air with membrane heat exchanger, Applied Thermal Engineering, 191 (2021) 116911.
M. Adamski, Optimization of the form of the plates of counter-flow ventilation heat exchangers, Proceedings of the Ninth International Symposium on Heat Transfer and Renewable Sources of Energy (2004) 389–396.
Acknowledgments
The support of the Jeonnam Province and Jeonnam Techno Park in South Korea for one-stop support project of material parts root industry is gratefully acknowledged.
Author information
Authors and Affiliations
Corresponding author
Additional information
Won-Seok Kim is an Assistant Professor of the Department of Electronic, Telecommunications, Mechanical, and Automotive Engineering, Inje University, Gimhae, Korea. He received his Ph.D. in Mechanical Engineering from University of Manchester. His research interests include mixed convection, heat transfer, turbulence, computational fluid dynamics.
Rights and permissions
About this article
Cite this article
Kim, WS., Thang, P.T. & Kim, BK. CFD simulations of plate-fin cross-counter flow compact heat exchanger. J Mech Sci Technol 38, 969–978 (2024). https://doi.org/10.1007/s12206-024-0141-x
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12206-024-0141-x