Abstract
Industrial manufacturing operations, such as grinding and polishing, are characterized by relatively constant contact force. In this article, a fuzzy-based adaptive impedance is proposed, which can grind or polish workpieces of different materials with constant contact force. The environmental parameters are estimated by iterative calculation with recursive least squares (RLS). The impedance parameters, such as damping and stiffness, are taken as the outputs of the fuzzy controller. The proposed force controller can track the desired force without the prior knowledge of the environment information. Experiments are conducted in finishing tasks using the self-developed industrial robot to verify the adaptive impedance control. The environmental parameters are instantly estimated for the following adjustment of the impedance parameters, and the real time contact force shows that the adaptive fuzzy logic impedance controller can achieve better performance with the oscillation below 2 N as the machining surface of the workpiece is not predefined.
Similar content being viewed by others
References
H. Zhou et al., A hybrid control strategy for grinding and polishing robot based on adaptive impedance control, Adv. Mech. Eng., 13(3) (2021) 1–21.
H. Seraji and R. Colbaugh, Force tracking in impedance control, Int. J. Robot. Res., 16(1) (1997) 97–117.
L. Roveda et al., Optimal impedance force-tracking control design with impact formulation for interaction tasks, IEEE Robot. Autom. Lett., 1(1) (2015) 130–136.
X. Zhang and M. B. Khamesee, Adaptive force tracking control of a magnetically navigated microrobot in uncertain environment, IEEE-ASME Trans. Mechatron., 22(4) (2017) 1644–1651.
J. Buchli et al., Learning variable impedance control, Int. J. Robot. Res., 30(7) (2011) 820–833.
K. Kronander and A. Billard, Online learning of varying stiffness through physical human-robot interaction, Proc. IEEE Int. Conf. Robot. Autom., Saint Paul (2012) 1842–1849.
C. Passenberg, A. Peer and M. Buss, A survey of environment-, operator-, and task-adapted controllers for teleoperation systems, Mechatronics, 20(7) (2010) 787–801.
T. Tsuji and Y. Tanaka, On-line learning of robot arm impedance using neural networks, Robot. Auton. Syst., 52(4) (2005) 257–271.
U. J. Na, A new impedance force control of a haptic teleoperation system for improved transparency, J. Mech. Sci. Technol., 31(12) (2017) 6005–6017.
Y. Zhu and E. J. Barth, Impedance control of a pneumatic actuator for contact tasks, Proc. IEEE Int. Conf. Robot. Autom., Barcelona (2005) 987–992.
V. Panwar and N. Sukavanam, Design of optimal hybrid position/force controller for a robot manipulator using neural networks, Math. Probl. Eng., 2007 (2007) 065028.
H. Cao et al., Dynamic adaptive hybrid impedance control for dynamic contact force tracking in uncertain environments, IEEE Access, 7 (2019) 83162–83174.
D. Surdilovic, Contact stability issues in position based impedance control: theory and experiments, Proc. IEEE Int. Conf. Robot. Autom., Minneapolis (1996) 1675–1680.
I. Bonilla et al., Path-tracking maneuvers with industrial robot manipulators using uncalibrated vision and impedance control, IEEE Trans. Syst. Man Cybern. Part C-Appl. Rev., 42(6) (2012) 1716–1729.
G. Zeng and A. Hemami, An overview of robot force control, Robotica, 15(5) (1997) 473–482.
F. Nagata et al., Robotic sanding system for new designed furniture with free-formed surface, Robot. Comput.-Integr. Manuf., 23(4) (2007) 371–379.
F. Domroes, C. Krewet and B. Kuhlenkoetter, Application and analysis of force control strategies to deburring and grinding, Mod. Mech. Eng., 3(6) (2013) 11–18.
H. Kazerooni, J. J. Bausch and B. M. Kramer, An approach to automated deburring by robot manipulators, J. Dyn. Sys., Meas., Control., 108(4) (1986) 354–359.
X. Wang, Y. Wang and Y. Xue, Adaptive control of robotic deburring process based on impedance control, Proc. IEEE Intl. Conf. Ind. I., Singapore (2006) 921–925.
F. Y. Hsu and L. C. Fu, Intelligent robot deburring using adaptive fuzzy hybrid position/force control, IEEE Trans. Robot. Autom., 16(4) (2000) 325–335.
Z. Liu and Y. Sun, Adaptive variable impedance control with fuzzy-PI compound controller for robot trimming system, Arab. J. Sci. Eng. (2022).
Z. Li et al., A fuzzy adaptive admittance controller for force tracking in an uncertain contact environment, IET Contr. Theory Appl., 15(17) (2021) 2158–2170.
M. Aslam, A new failure-censored reliability test using neutrosophic statistical interval method, Int. J. Fuzzy Syst., 21(4) (2019) 1214–1220.
M. Aslam, Assessing the significance of relationship between metrology variables under indeterminacy, MAPAN-J. Metrol. Soc. India., 37(1) (2022) 119–124.
M. Aslam, R. A. R Bantan and N. Khan, Design of a new attribute control chart under neutrosophic statistics, Int. J. Fuzzy Syst., 21(2) (2019) 433–440.
M. Z. Khan et al., A fuzzy EWMA attribute control chart to monitor process mean, Information, 9(12) (2018) 312–324.
N. Jan et al., An approach towards decision making and shortest path problems using the concepts of interval-valued pythagorean fuzzy information, Int. J. Intell. Syst., 34(10) (2019) 2403–2428.
Z. Khan et al., Neutrosophic rayleigh model with some basic characteristics and engineering applications, IEEE Access, 9 (2021) 71277–71283.
E. Erickson, M. Weber and I. Sharf, Contact stiffness and damping estimation for robotic systems, Int. J. Robot. Res., 22(1) (2003) 41–57.
J. Duan et al., Adaptive variable impedance control for dynamic contact force tracking in uncertain environment, Robot. Auton. Syst., 102 (2018) 54–65.
L. Marković et al., Adaptive stiffness estimation impedance control for achieving sustained contact in aerial manipulation, Proc. IEEE Int. Conf. Robot. Autom., Xi’an (2021) 17–123.
Z. X. Wang et al., Adaptive control strategy of robot polishing force based on position impedance, Int. J. Mech. Mechatron. Eng., 15(9) (2021) 427–433.
P. Chen et al., Force control polishing device based on fuzzy adaptive impedance control, Proc. Int. Conf. Lect. Notes. Artif. Int., 11743 (2019) 181–194.
Z. Luo et al., Adaptive hybrid impedance control algorithm based on subsystem dynamics model for robot polishing, Proc. Int. Conf. Lect. Notes. Artif. Int., 11745 (2019) 163–176.
J. Yao et al., Cross-coupled fuzzy PID control combined with full decoupling compensation method for double cylinder servo control system, J. Mech. Sci. Technol., 32(5) (2018) 2261–2271.
Acknowledgments
This work was supported in part by the NSFC-Shenzhen Robot Basic Research Center project U2013204.
Author information
Authors and Affiliations
Corresponding author
Additional information
Yichao Shen received the B.E. and M.E. degrees in Mechanical Engineering from Shanghai Jiao Tong University, Shanghai, China, in 2018 and 2021, respectively. His research interests include robotic force control machining, force control assembly of industrial robots, and robot machining path planning.
Yan Lu received the B.E. degree in Mechanical Engineering from Wuhan University of Technology, Wuhan, China, in 2019. He is currently pursuing a Ph.D. degree in Mechanical Engineering at Shanghai Jiao Tong University. His research interests include force control of industrial robots, vision based robotic grinding, and state monitoring of robot machining.
Chungang Zhuang received the Ph.D. degree from the School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai, China, in 2007. He is currently an Associate Professor with the School of Mechanical Engineering, Shanghai Jiao Tong University. His research interests include machine vision, force control of industrial robots, and multidisciplinary design and optimization.
Rights and permissions
About this article
Cite this article
Shen, Y., Lu, Y. & Zhuang, C. A fuzzy-based impedance control for force tracking in unknown environment. J Mech Sci Technol 36, 5231–5242 (2022). https://doi.org/10.1007/s12206-022-0936-6
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12206-022-0936-6