Skip to main content
Log in

Rotational plating process design with computational fluid analysis

  • Published:
Journal of Mechanical Science and Technology Aims and scope Submit manuscript

Abstract

During the semiconductor manufacturing process and equipment development, we designed a face-up type electro-plating process and equipment including technologies of single wafer processing, wafer handling, and cyclic fluid delivery. In this study, with the help of computational fluid dynamics, we presented the flow effect on the wafer from the viewpoint of the coating uniformity. Process and hardware parameters, such as the electrode rotating speed, the gap between the electrode and the wafer, and the electrode shape were considered. The electrode height of 10 mm exhibited the best results, and this may be caused by the shoulder gap location to the outlet duct. A rotating speed of 5 rpm was shown to produce better results than those at other speeds. The butterfly wing and the meshed disk electrode showed a similar tendency in terms of the rotating speed and the gap. However, the butterfly-wing-type might show less uniform results than those of the meshed disk due to its original non-uniformity in the circumferential direction in case of lower rotating speed.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Similar content being viewed by others

References

  1. J. Wei, A new approach of creating Au-Sn solder bumps from electroplating, Cryst. Res. Technol., 41 (2) (2006) 150–153.

    Article  Google Scholar 

  2. J. W. Yoon, H. S. Chun, J. M. Koo and S. B. Jung, Au-Sn flip-chip solder bump for microelectronic and optoelectronic applications, Microsyst. Technol., 13 (11/12) (2007) 1463–1469.

    Article  Google Scholar 

  3. J. W. Yoon, B. I. Noh and S. B. Jung, Interfacial reaction between Au-Sn solder and Au/Ni-metallized Kovar, J. Mater. Sci.: Mater. Electron., 22 (2011) 84–90.

    Google Scholar 

  4. P. J. Wang, J. S. Kim and C. C. Lee, Fluxless bonding of large silicon chips to ceramic packages using electroplated eutectic Au/Sn/Au structures, J. Electron. Mat., 38 (10) (2009) 2106–2111.

    Article  Google Scholar 

  5. T. A. Tollefsen, A. Larsson, O. M. Løvvik and K. Aasmundtveit, Au-Sn SLID bonding-properties and possibilities, Metall. Mat. Trans. B, 43B (2012) 397–405.

    Article  Google Scholar 

  6. T. A. Tollefsen, A. Larsson, O. M. Løvvik and K. Aasmundtveit, High temperature interconnect and die attach technology: Au-Sn SLID bonding, IEEE Trans. Comp. Pack. Manuf. Tech., 3 (6) (2013) 904–914.

    Article  Google Scholar 

  7. J. P. Hong, Y. W. Yoon, S. Park and K. S. Song, Development of the multiple Ni-Sn plating process in the single module equipment, Proc. Conf, Kor. Soc. Semi. Disp. Tech. (KSDT), Korea (2019) 67.

    Google Scholar 

  8. R. Singh, M. Fakhruddin and K. F. Poole, The impact of single-wafer processing on semiconductor manufacturing, IEEE Trans. Semi. Manuf., 16 (2) (2003) 96–101.

    Article  Google Scholar 

  9. W. Starflinger, R. Sellmer, S. Detterbeck, A. Lechner, J. Leberzammer and H.-J. Kruwinus, New single wafer double sided spin cleaning method, Solid State Phenom., 76-77 (2001) 203–206.

    Article  Google Scholar 

  10. T. Hattori, Y. J. Kim, C. Yoon and J. K. Cho, Novel singlewafer single-chamber dry and wet hybrid system for stripping and in situ cleaning of high-dose ion-implanted photoresists, IEEE Trans. Semi. Manuf., 22 (4) (2009) 468–474.

    Article  Google Scholar 

  11. K. Dhane, J. Han, J. Yan, O. Mahdavi, D. Zamani and B. Vermeire, Dynamics of cleaning and rinsing of micro and nano structures in single-wafer cleaning tools, IEEE Trans. Semi. Manuf., 24 (1) (2011) 125–132.

    Article  Google Scholar 

  12. D. S. L. Mui, R. H. Lenz, C. Cyterski, K. Venkataraman and M. Kawaguchi, Wafer surface charging model for single- wafer wet-spin processes, IEEE Trans. Semi. Manuf., 24 (4) (2011) 552–558.

    Article  Google Scholar 

  13. H. Habuka, S. Ohashi and T. Kinoshita, Numerical calculation model of a single wafer wet etcher using a swinging nozzle, Mater. Sci. Semi. Proc., 15 (2012) 543–548.

    Article  Google Scholar 

  14. V. Dragoi and P. Lindner, Wafer-bonding equipment, Handbook Si Based MEMS Mat. Tech., (2015) 648-663.

  15. P. Dixit and K. Henttinen, Via technologies for MEMS, Handbook Si Based MEMS Mat. Tech. (2015) 694–712.

    Google Scholar 

  16. L. Wang, C. Song, J. Wang, F. Xiao, W. Zhang and L. Cao, A wet etching approach for the via-reveal of a wafer with through silicon via, Microelectronic Eng., 179 (2017) 31–36.

    Article  Google Scholar 

  17. E. S. Masuku, A. R. Mileham, H. Hardisty, A. N. Bramley, C. Johal and P. Detassis, A finite element simulation of the electroplating process, CIRP Annals, 51 (1) 2002 169–172.

    Article  Google Scholar 

  18. Y. K. Kim, D. J. Kim, A. Umarov, K. J. Kim and J. Y. Park, A three-dimensional CFD study on the air flow characteristics in a wax spin coater for silicon wafer manufacturing, J. Kor. Soc. Manuf. Proc. Eng., 10 (6) (2011) 146–151.

    Google Scholar 

  19. J. S. Park and J. G. Sohn, Flow analysis in a rotating container with axial injection and radial ejection, J. Kor. Soc. Visual., 9 (1) (2011) 49–54.

    Article  Google Scholar 

  20. H. Ahn and G. Son, Numerical simulation of liquid film formation on a rotating disk, Proc. Conf. Kor. Soc. Mech. Eng. (KSME) (2013) 153–154.

    Google Scholar 

  21. M. Jung and J. P. Hong, Flow analysis in plating equipment according to the rotational speed, Proc. 2nd Int. Conf. Mat. Proc. Tech., China (2016) No.1–16.

    Google Scholar 

  22. J. P. Hong and M. Jung, Rotational plating process design with computational flow analysis, Proc. 8th Int. Conf. Manuf. Mach. Des. Trib. (ICMDT), Japan (2019) TH-PO-32.

    Google Scholar 

  23. S. S. Panaiotti, U. S. Rohatgi, S. F. Timuchev, V. A. Soldatov and B. N. Chumachenko, CFD study of prospective 1st stage centrifugal impeller design, Proc. 5th Joint ASME/JSME Fluids Eng. Conf., USA (2007) FEDSM2007-37382 1–6.

    Google Scholar 

  24. R. Steijl and G. Barakos, Sliding mesh algorithm for CFD analysis of helicopter rotor-fuselage aerodynamics, Int. J. Numer. Meth. Fluids, 58 (2008) 527–549.

    Article  Google Scholar 

  25. S. Kaewnai, M. Chamaoot and S. Wongwises, Predicting performance of radial flow type impeller of centrifugal pump using CFD, J. Mech. Sci. Tech. (JMST), 23 (2009) 1620–1627.

    Article  Google Scholar 

  26. A. Tsipenko, L. Kartovitskiy and J. Lee, Numerical and experimental investigation of non-stationary processes in the supersonic gas ejector, Proc. Conf. Kor. Soc. Propulsion Eng. (2009) 469–473.

    Google Scholar 

  27. J. P. Hong, K. S. Lim and J. K. Yoon, Flow simulations of the wet station dryer module for the solar cell manufacturing, J. Semi. Disp. Tech. (KSDT), 10 (2) (2011) 109–113.

    Google Scholar 

  28. R. H. Go, J. K. Lee and J. P. Hong, A study on the effect of hole-distribution on the showerhead of dry etcher using fluid flow analysis, Proc. Conf. Kor. Soc. Prec. Eng. (KSPE), Korea (2011) 459–460.

    Google Scholar 

  29. L. Meng, J. C. Cheng, H. Jiang, C. Yang, W. H. Xing and W. Q. Jin, Design and analysis of a submerged membrane reactor by CFD simulation, Chem. Eng. Technol., 36 (11) (2013) 1874–1882.

    Article  Google Scholar 

  30. T. W. Ha and B. S. Choe, Numerical prediction of rotordynamic coefficients for an annular-type plain-gas seal using 3D CFD analysis, J. Mech. Sci. Tech., 28 (2) (2014) 505–511.

    Article  Google Scholar 

  31. Z. Trad, C. Vial, J. P. Fontaine and C. Larroche, Modeling of hydrodynamics and mixing in a submerged membrane bioreactor, Chem. Eng. J., 282 (2015) 77–90.

    Article  Google Scholar 

  32. U. H. Jung, J. H. Kim, J. H. Kim, C. H. Park, S. O. Jun and Y. S. Choi, Optimum design of diffuser in a small highspeed centrifugal fan using CFD & DOE, J. Mech. Sci. Tech., 30 (3) (2016) 1171–1184.

    Article  Google Scholar 

  33. U. H. Jung, S. Kim, S. H. Yang, J. H. Kim and Y. S. Choi, Numerical study of air curtain systems for blocking smoke in tunnel fires, J. Mech. Sci. Tech., 30 (11) (2016) 4961–4969.

    Article  Google Scholar 

  34. J. Sarkar, L. K. Shekhawat, V. Loomba and A. S. Rathore, CFD of mixing of multi-phase flow in a bioreactor using population balance model, Biotechnol. Prog., 32 (3) (2016) 613–628.

    Article  Google Scholar 

  35. J. P. Hong and M. U. Jung, Plastic flow analysis for Tshaped die design, Proc. 7th Int. Conf. Manuf. Mach. Des. Trib. (ICMDT), Korea (2017) 198.

    Google Scholar 

  36. B. Jung, K. Lee and J. Yoo, Shape design of a flow control structure for efficient heat dissipation within a DVR using parametric study, Proc. Conf. Kor. Soc. Mech. Eng. (KSME) (2017) 3200–3201.

    Google Scholar 

  37. D. Oh, Y. Kim, S. Kang and S. Yoo, Optimization of the underwater radial impeller using multi-phase CFD analysis, J. Kor. Soc. Environ. Eng., 40 (4) (2018) 171–178.

    Article  Google Scholar 

  38. L. Behroozi and M. F. Couturier, Prediction of water velocities in circular aquaculture tanks using an axisymmetric CFD model, Aquacult. Eng., 85 (2019) 114–128.

    Article  Google Scholar 

  39. FlowVision CFD-Notes on Turbomachinery Applications, CAPVIDIA.

  40. K. Lee, M. U. Jung, J. S. Seok and C. H. Suh, Research on the cooling characteristics of hot stamping process with thermal conductivity die steel, Trans. Mat. Proc., 27 (3) (2018) 171–176.

    Google Scholar 

Download references

Acknowledgments

This work was supported by the Ministry of SMEs and Startups (S2500775), Korea, and, FIB-SEM analysis was assisted by the Cooperative Equipment Center at KOREATECH, Korea.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Joo-Pyo Hong.

Additional information

This paper was presented at ICMDT 2019, Shiroyama Hotel, Kagoshima, Japan, April 24-27, 2019. Recommended by Guest Editor Haedo Jeong.

Joo-Pyo Hong is a Professor of the Industrial Design Engineering Department, Korea University of Education and Technology (KOREATECH), Cheonan, Korea. He received his B.S., M.S., and Ph.D. in Mechanical Design and Production Engineering from Seoul National University, Seoul, Korea. Prior to his work at KOREATECH, he worked for Samsung Electronics in the semiconductor manufacturing equipment innovation field.

Ki Seok Lee is a Professor of the Division of Mechanical & Automotive Engineering, Kongju National University, Cheonan, Korea. He received his B.S., M.S., and Ph.D. in Mechanical Engineering from KAIST, Daejeon, Korea. Prior to his work at Kongju National University, he worked for Samsung Electronics in the semiconductor manufacturing equipment innovation field.

Midum Jung is a CFD engineer at Solution Lab, Daejeon, Korea. He received his B.S. in Mechanical Engineering from Korea University of Technology and Education (KOREATECH), Cheonan, Korea. His research interest is CFD with complex shapes regarding physical processes.

Kyeong-Seop Song is the Director of the R&D Center, SVS (Scientific Value Solution Corp.), Anseong, Korea. He received his B.S. in Electronics from Hanyang University, Seoul, Korea. He worked for LG Semicon and Hynix corporations in the semiconductor manufacturing process field. Prior to his work at SVS, he also worked on the development of semiconductor/ FPD equipment at KCTech, Anseong, Korea.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Hong, JP., Lee, K.S., Jung, M. et al. Rotational plating process design with computational fluid analysis. J Mech Sci Technol 33, 5711–5719 (2019). https://doi.org/10.1007/s12206-019-1114-3

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12206-019-1114-3

Keywords

Navigation